A method continuously produces emulsion explosive by emulsification and sensitization in a static state without a loading pump. After the water phase and oil phase enters a static emulsifier for emulsification, the emulsion enters a static sensitization device; the sensitizer enters the static sensitization device through the sensitizer charging inlet and mixes with the emulsion in the static sensitization device. After emulsification and sensitization, the sensitized explosive directly enters an injection pipe for encapsulation. By adopting the static emulsifier and sensitization device, the explosive material storage amount is greatly reduced, and mechanical stirring and shearing for emulsification is avoided. Meanwhile, mechanical mixing for sensitization is omitted and replaced with full-static high-temperature sensitization, and the safety of sensitization is improved. The loading pump is omitted, and the sensitized emulsion directly enters the injection pipe, thus the risk points in the production process and the online explosive material storage amount are reduced.

The present invention is directed to an explosive composition comprised of heavy ANFO and expanded polymeric beads that have a density that is less than the density of the heavy ANFO. The expanded polymeric beads have a size that is determined or based on the size of ammonium nitrate prills used in the heavy ANFO portion of the composition. In one embodiment, the expanded polymeric beads that are utilized in the composition are at least 70% of the lower limit of the mesh size of the predominant ammonium nitrate prill mesh size. In another embodiment, the expanded polymeric beads are at least 70% of a size that is related to the average mesh size of the ammonium nitrate prills.

Compositions containing a first reactant; an emulsion comprising a surfactant and silicon dioxide (SiO.sub.2) nanoparticles; and a carrier fluid containing a second reactant and methods of making. When the first and second reactants react, they generate heat. At a first time, the emulsion surrounds the first reactant, and the carrier fluid with the second reactant surrounds the emulsion. At a second time, the emulsion surrounds a first portion of the first reactant; and a second portion of the first reactant surrounds the emulsion.

Emulsion explosives with gas bubbles that are resistant to in-borehole migration or coalescence are disclosed herein. Such emulsions can be sensitized by mechanically-introducing gas bubbles into the emulsion. Resistance to gas bubble migration and coalescence can be achieved by homogenization, without the need for bubble stabilization agents.

A sensitizing composition for generating gas bubbles in an energetic hydrogen peroxide emulsion is disclosed. The sensitizing composition comprises a liquid carrier, a solid hydrogen peroxide catalyst which is dispersed in the liquid carrier and; a coating agent which is non-soluble in hydrogen peroxide and in water and which is arranged to coat the solid hydrogen peroxide catalyst dispersed in the liquid carrier. A method of preparing such a sensitizing composition is also disclosed.