Patent classifications
C07C2/88
Process for the Oligomerisation of Olefins by Coordinative Chain Transfer Polymerisation
The present invention relates to a process for the oligomerisation of olefins, in particular ethylene, via coordinative chain transfer polymerisation (CCTP) and alkyl elimation reaction. A preferred embodiment of the invention relates to CCTP of olefins, in particular ethylene, with the use of guanidinato, amidinato or hydrocarbyl-2-pyridyl amine complexes of titanium, zirconium or lanthanides, a nickel or cobalt compound as chain displacement catalyst (CDC) and one or more chain shuttling agents (CSA) such as a main group metal alkyl.
Process for the Oligomerisation of Olefins by Coordinative Chain Transfer Polymerisation
The present invention relates to a process for the oligomerisation of olefins, in particular ethylene, via coordinative chain transfer polymerisation (CCTP) and alkyl elimation reaction. A preferred embodiment of the invention relates to CCTP of olefins, in particular ethylene, with the use of guanidinato, amidinato or hydrocarbyl-2-pyridyl amine complexes of titanium, zirconium or lanthanides, a nickel or cobalt compound as chain displacement catalyst (CDC) and one or more chain shuttling agents (CSA) such as a main group metal alkyl.
Olefin Compositions
A composition comprising: a) at least 76 mol % C.sub.10 monoolefins, the C.sub.10 monoolefins comprising i) at least 3 mol % 2-butyl-1-hexene, ii) at least 8 mol % 3-propyl-1-heptene, iii) at least 6 mol % 4-ethyl-1-octene, and iv) at least 20 mol % 5-methyl-1-nonene; and b) at least 1 mol % C.sub.14 monoolefins. A composition comprising at least 95 mol % C.sub.10 monoolefins, the C.sub.10 monoolefins comprising i) at least 3 mol % 2-butyl-1-hexene, ii) at least 10 mol % 3-propyl-1-heptene, iii) at least 7 mol % 4-ethyl-1-octene, and iv) at least 24 mol % 5-methyl-1-nonene. Processes to prepare a composition comprising at least 76 mol % C.sub.10 monoolefins and at least 1 mol % C.sub.14 monoolefins, or a composition comprising at least 95 mol % C.sub.10 monoolefins, where the C.sub.10 monoolefins comprise i) at least 3 mol % 2-butyl-1-hexene, ii) at least 10 mol % 3-propyl-1-heptene, iii) at least 7 mol % 4-ethyl-1-octene, and iv) at least 24 mol % 5-methyl-1-nonene.
Olefin Compositions
A composition comprising: a) at least 76 mol % C.sub.10 monoolefins, the C.sub.10 monoolefins comprising i) at least 3 mol % 2-butyl-1-hexene, ii) at least 8 mol % 3-propyl-1-heptene, iii) at least 6 mol % 4-ethyl-1-octene, and iv) at least 20 mol % 5-methyl-1-nonene; and b) at least 1 mol % C.sub.14 monoolefins. A composition comprising at least 95 mol % C.sub.10 monoolefins, the C.sub.10 monoolefins comprising i) at least 3 mol % 2-butyl-1-hexene, ii) at least 10 mol % 3-propyl-1-heptene, iii) at least 7 mol % 4-ethyl-1-octene, and iv) at least 24 mol % 5-methyl-1-nonene. Processes to prepare a composition comprising at least 76 mol % C.sub.10 monoolefins and at least 1 mol % C.sub.14 monoolefins, or a composition comprising at least 95 mol % C.sub.10 monoolefins, where the C.sub.10 monoolefins comprise i) at least 3 mol % 2-butyl-1-hexene, ii) at least 10 mol % 3-propyl-1-heptene, iii) at least 7 mol % 4-ethyl-1-octene, and iv) at least 24 mol % 5-methyl-1-nonene.
Decene Oligomers
A composition comprising olefin oligomers of one or more olefin monomers, the olefin monomers comprising a branched C.sub.10 olefin monomer comprising i) 3-propyl-1-heptene, ii) 4-ethyl-1-octene, iii) 5-methyl-1-nonene, or iv) any combination thereof. A composition comprising substantially hydrogenated olefin oligomers, wherein the olefin oligomers are oligomers of one or more olefin monomers, the olefin monomers comprising a branched C.sub.10 olefin monomer comprising i) 3-propyl-1-heptene, ii) 4-ethyl-1-octene, iii) 5-methyl-1-nonene, or iv) any combination thereof. A process comprising a) contacting 1) a catalyst system and 2) a monomer feedstock comprising a branched C.sub.10 olefin monomer comprising i) 3-propyl-1-heptene, ii) 4-ethyl-1-octene, iii) 5-methyl-1-nonene, or iv) any combination thereof in a reaction zone; and b) forming olefin oligomers.
Decene Oligomers
A composition comprising olefin oligomers of one or more olefin monomers, the olefin monomers comprising a branched C.sub.10 olefin monomer comprising i) 3-propyl-1-heptene, ii) 4-ethyl-1-octene, iii) 5-methyl-1-nonene, or iv) any combination thereof. A composition comprising substantially hydrogenated olefin oligomers, wherein the olefin oligomers are oligomers of one or more olefin monomers, the olefin monomers comprising a branched C.sub.10 olefin monomer comprising i) 3-propyl-1-heptene, ii) 4-ethyl-1-octene, iii) 5-methyl-1-nonene, or iv) any combination thereof. A process comprising a) contacting 1) a catalyst system and 2) a monomer feedstock comprising a branched C.sub.10 olefin monomer comprising i) 3-propyl-1-heptene, ii) 4-ethyl-1-octene, iii) 5-methyl-1-nonene, or iv) any combination thereof in a reaction zone; and b) forming olefin oligomers.
PROCESS FOR SELECTIVE ETHYLENE OLIGOMERIZATION WITH ANTIFOULING COMPONENTS
A process for selectively producing oligomers may comprise bringing at least one antifouling agent into contact with a first amount of at least one aluminum alkyl compound to form at least one antifouling compound comprising the structure:
##STR00001##
or its dimeric form; and feeding the at least one antifouling compound, an additional amount of the at least one aluminum alkyl compound, at least one titanate compound, and ethylene into a jet loop reactor and oligomerizing ethylene to produce one or more of 1-butene, 1-hexene, or 1-octene. One or more of the chemical groups R1, R2, and R3 may be the antifouling agent comprising the structure O((CH.sub.2).sub.nO).sub.mR4. n may be an integer of from 1 to 20. m may be an integer of from 1 to 100. R4 may be a hydrocarbyl group. In embodiments, the chemical groups R1, R2, or R3 that do not comprise the antifouling agent, if any, may be hydrocarbyl groups. The at least one titanate compound may be fed as a stream separate from the streams of the at least one antifouling compound and the additional amount of the at least one aluminum alkyl compound. The of the sum of the first amount and the additional amount of the at least one aluminum alkyl compound to the at least one titanate compound may be equal to or higher than 1.5 and equal to or lower than 3.0.
PROCESS FOR SELECTIVE ETHYLENE OLIGOMERIZATION WITH ANTIFOULING COMPONENTS
A process for selectively producing oligomers may comprise bringing at least one antifouling agent into contact with a first amount of at least one aluminum alkyl compound to form at least one antifouling compound comprising the structure:
##STR00001##
or its dimeric form; and feeding the at least one antifouling compound, an additional amount of the at least one aluminum alkyl compound, at least one titanate compound, and ethylene into a jet loop reactor and oligomerizing ethylene to produce one or more of 1-butene, 1-hexene, or 1-octene. One or more of the chemical groups R1, R2, and R3 may be the antifouling agent comprising the structure O((CH.sub.2).sub.nO).sub.mR4. n may be an integer of from 1 to 20. m may be an integer of from 1 to 100. R4 may be a hydrocarbyl group. In embodiments, the chemical groups R1, R2, or R3 that do not comprise the antifouling agent, if any, may be hydrocarbyl groups. The at least one titanate compound may be fed as a stream separate from the streams of the at least one antifouling compound and the additional amount of the at least one aluminum alkyl compound. The of the sum of the first amount and the additional amount of the at least one aluminum alkyl compound to the at least one titanate compound may be equal to or higher than 1.5 and equal to or lower than 3.0.
Ethylene Oligomerization/Trimerization/Tetramerization Reactor
A process includes periodically or continuously introducing an olefin monomer and periodically or continuously introducing a catalyst system or catalyst system components into a reaction mixture within a reaction system, oligomerizing the olefin monomer within the reaction mixture to form an oligomer product, and periodically or continuously discharging a reaction system effluent comprising the oligomer product from the reaction system. The reaction system includes a total reaction mixture volume and a heat exchanged portion of the reaction system comprising a heat exchanged reaction mixture volume and a total heat exchanged surface area providing indirect contact between the reaction mixture and a heat exchange medium. A ratio of the total heat exchanged surface area to the total reaction mixture volume within the reaction system is in a range from 0.75 in.sup.1 to 5 in.sup.1, and an oligomer product discharge rate from the reaction system is between 1.0 (lb)(hr.sup.1)(gal.sup.1) to 6.0 (lb)(hr.sup.1)(gal.sup.1).
Ethylene Oligomerization/Trimerization/Tetramerization Reactor
A process includes periodically or continuously introducing an olefin monomer and periodically or continuously introducing a catalyst system or catalyst system components into a reaction mixture within a reaction system, oligomerizing the olefin monomer within the reaction mixture to form an oligomer product, and periodically or continuously discharging a reaction system effluent comprising the oligomer product from the reaction system. The reaction system includes a total reaction mixture volume and a heat exchanged portion of the reaction system comprising a heat exchanged reaction mixture volume and a total heat exchanged surface area providing indirect contact between the reaction mixture and a heat exchange medium. A ratio of the total heat exchanged surface area to the total reaction mixture volume within the reaction system is in a range from 0.75 in.sup.1 to 5 in.sup.1, and an oligomer product discharge rate from the reaction system is between 1.0 (lb)(hr.sup.1)(gal.sup.1) to 6.0 (lb)(hr.sup.1)(gal.sup.1).