Aspects of the invention relate to producing olefins by oxidative dehydrogenation cocracking of a hydrocarbon feed. In one embodiment, the method includes oxidative cocracking a hydrocarbon feed comprised of at least one alkane having a carbon chain of five or more and at least one alkane having a carbon chain of four or less by contacting the hydrocarbon feed with a metal oxide, such that the cracking of the at least one alkane having a carbon chain of four or less produces olefins and is exothermic, and the cracking of the at least one alkane having a carbon chain of five or more produces olefins and is endothermic. The method further includes utilizing the energy produced from the exothermic cracking of the alkane having a carbon chain of four or less for the endothermic cracking of the alkane having a carbon chain of five or more, and collecting the product.

Aspects of the invention relate to producing olefins by oxidative dehydrogenation cocracking of a hydrocarbon feed. In one embodiment, the method includes oxidative cocracking a hydrocarbon feed comprised of at least one alkane having a carbon chain of five or more and at least one alkane having a carbon chain of four or less by contacting the hydrocarbon feed with a metal oxide, such that the cracking of the at least one alkane having a carbon chain of four or less produces olefins and is exothermic, and the cracking of the at least one alkane having a carbon chain of five or more produces olefins and is endothermic. The method further includes utilizing the energy produced from the exothermic cracking of the alkane having a carbon chain of four or less for the endothermic cracking of the alkane having a carbon chain of five or more, and collecting the product.

A process for producing ethylene comprising introducing fuel, ethane/higher hydrocarbons, oxygen, steam to annular jet vortex chamber having combustion upstream of cracking to provide swirling fluid flow pattern producing cracking product (ethylene, acetylene, ethane, methane, 10-60 wt. % water, CO.sub.2, CO, hydrogen, oxygenates) having first temperature; cooling cracking product with residence <2,000 milliseconds yielding first cooled product having second temperature lowered by ?30? C.; cooling first cooled product yielding second cooled product having third temperature lowered by ?300? C. and heated heat exchange medium; separating second cooled product into removed water (water, oxygenates), and cracked gas (ethylene, acetylene, ethane, methane, CO.sub.2, CO, hydrogen) introduced to continuous regeneration CO.sub.2 removal unit producing CO.sub.2-lean gas having at least 10? less CO.sub.2; introducing CO.sub.2-lean gas to once-through CO.sub.2 removal unit producing CO.sub.2-depleted gas (ethylene, acetylene, ethane, methane, CO, hydrogen); separating CO.sub.2-depleted gas into ethylene, ethane, tail gas (methane, CO, hydrogen).

Integrated processes for the conversion of hydrocarbons to C2 and C3 unsaturated hydrocarbons include combustion and cracking of hydrocarbons, dry oxidative reforming of methane, and catalytic hydrogenation of acetylene. Reactive products formed among the integrated processes may be distributed and recycled among the processes for the conversion of the hydrocarbon feedstock.

The present invention relates generally to processes for hydromethanating a carbonaceous feedstock in a hydromethanation reactor to a methane-enriched raw product stream, and more specifically to processing of solid char by-product removed from the hydromethanation reactor to improve the carbon utilization and thermal efficiency of the overall process and thereby lower the net costs of the end-product pipeline quality substitute natural gas.

Fluidizable catalysts for the gas phase oxygen-free oxidative cracking of alkanes, such as hexane, to one or more olefins, such as ethylene, propylene, and/or butylene. The catalysts comprise 1-15% by weight per total catalyst weight of one or more vanadium oxides (VO.sub.x), such as V.sub.2O.sub.5. The catalysts are disposed on an alumina support that is modified with cerium to influence catalyst acidity and characteristics of lattice oxygen at the catalyst surface. Various methods of preparing and characterizing the catalyst as well as methods for the gas phase oxygen free oxidative cracking of alkanes, such as hexane, to one or more olefins, such as ethylene, propylene, and/or butylene with improved alkane conversion and olefins product selectivity are also disclosed.

Fluidizable catalysts for the gas phase oxygen-free oxidative cracking of alkanes, such as hexane, to one or more olefins, such as ethylene, propylene, and/or butylene. The catalysts comprise 1-15% by weight per total catalyst weight of one or more vanadium oxides (VO.sub.x), such as V.sub.2O.sub.5. The catalysts are disposed on an alumina support that is modified with cerium to influence catalyst acidity and characteristics of lattice oxygen at the catalyst surface. Various methods of preparing and characterizing the catalyst as well as methods for the gas phase oxygen free oxidative cracking of alkanes, such as hexane, to one or more olefins, such as ethylene, propylene, and/or butylene with improved alkane conversion and olefins product selectivity are also disclosed.

A systems and method for production of acetylene by pyrolysing a feedstock through combustion products are disclosed. The system comprises: a combustion chamber having a chamber structure including sidewalls; a first stage having one or more first inlets, the one or more first inlets having one or more first inlet directions incident to respective areas of the sidewalls at one or more first inlet angles, the one or more first inlets configured to provide fluid for combustion in the combustion chamber, the first stage producing one or more of an axial jet and a radial jet within the combustion chamber; a second stage having one or more second inlets, the one or more second inlets having one or more second inlet directions incident to respective areas of the sidewalls at one or more second inlet angles, the one or more second inlets configured to provide fluid for combustion in the combustion chamber, the second stage producing a radial jet within the combustion chamber; and a process feed for providing a feedstock acted upon by the combustion within the combustion chamber, wherein a firing rate of about 30 MMBtu/h to about 1000 MMBtu/h is exhibited in the combustion chamber.

Disclosed herein are processes, apparatuses, and systems for producing chemicals. One system may comprise a wall defining a chamber; a plurality of burners configured in an arrangement within the chamber, wherein each of the burners is supplied with a material and facilitates combustion of the material, and wherein the arrangement defines an inner volume disposed radially inwardly relative thereto; and an injector disposed within the inner volume and configured to introduce a feedstock into the chamber, wherein the plurality of burners provide thermal energy to facilitate thermal pyrolysis of the feedstock.

A process for the cracking of a carbon-containing feedstock to produce olefins includes contacting, in a reactor system, the carbon-containing feedstock with oxygen gas in the presence of a molten salt matrix consisting of a eutectic mixture of alkali metal carbonates, alkaline earth metal carbonates, or a mixture of any two or more thereof, to generate an olefin-containing product stream; and collecting an olefin from the olefin-containing product stream; wherein: the oxygen is fed with the carbon-containing feedstock in a gas stream comprising from greater than 0 wt % to about 21 wt % oxygen in an inert gas; the process is conducted in the absence of a catalyst comprising a transition metal, a transition metal oxide, a rare-earth metal, a rare earth metal oxide, or a combination of any two or more thereof; and the process is conducted in the absence of a glass-forming oxide.