C07C4/06

Hydrocarbon Pyrolysis of Feeds Containing Sulfur
20230091233 · 2023-03-23 ·

The present disclosure relates to processes, apparatuses, and systems for the removal of sulfur compounds from a heavy hydrocarbon feed as part of steam cracking processes to produce light olefins. In at least one embodiment, the process includes introducing a hydrocarbon feed having a first sulfur content to a steam cracker to produce a steam cracker effluent having a second sulfur content less than the first sulfur content. The process includes introducing the steam cracker effluent to a fractionation system to produce a light hydrocarbon product stream having a third sulfur content less than the second sulfur content.

Hydrocarbon Pyrolysis of Feeds Containing Sulfur
20230091233 · 2023-03-23 ·

The present disclosure relates to processes, apparatuses, and systems for the removal of sulfur compounds from a heavy hydrocarbon feed as part of steam cracking processes to produce light olefins. In at least one embodiment, the process includes introducing a hydrocarbon feed having a first sulfur content to a steam cracker to produce a steam cracker effluent having a second sulfur content less than the first sulfur content. The process includes introducing the steam cracker effluent to a fractionation system to produce a light hydrocarbon product stream having a third sulfur content less than the second sulfur content.

Zeolite catalyst for alkylation of toluene with methanol, preparation process and use thereof

The disclosure relates to a zeolite catalyst for side-chain alkylation of toluene with methanol, including a zeolite NaX and Na.sub.3PO.sub.4 or Na.sub.2HPO.sub.4 supported on the zeolite NaX. The zeolite catalyst can be effective for catalyzing the side-chain alkylation of toluene with methanol. The disclosure also relates to a process for preparing a zeolite catalyst for side-chain alkylation of toluene with methanol, which is simple, practical and cheap in cost.

Zeolite catalyst for alkylation of toluene with methanol, preparation process and use thereof

The disclosure relates to a zeolite catalyst for side-chain alkylation of toluene with methanol, including a zeolite NaX and Na.sub.3PO.sub.4 or Na.sub.2HPO.sub.4 supported on the zeolite NaX. The zeolite catalyst can be effective for catalyzing the side-chain alkylation of toluene with methanol. The disclosure also relates to a process for preparing a zeolite catalyst for side-chain alkylation of toluene with methanol, which is simple, practical and cheap in cost.

PROCESSES INTEGRATING HYDROCARBON CRACKING WITH METATHESIS FOR PRODUCING PROPENE

Processes for producing olefins include passing a hydrocarbon feed to a hydrocarbon cracking unit that cracks the hydrocarbon feed to produce a cracker effluent, passing the cracker effluent to a cracker effluent separation system that separates the cracker effluent to produce at least a cracking C4 effluent including 1-butene, 1,3-butadiene, and isobutene, passing the cracking C4 effluent to an SHIU that contacts the cracking C4 effluent with hydrogen in the presence of a selective hydrogenation catalyst to produce a hydrogenation effluent having a 2-butenes concentration greater than or equal to the sum of the concentrations of 1-butene and isobutene. The processes include passing the hydrogenation effluent to a metathesis unit that contacts the hydrogenation effluent with a metathesis catalyst and a cracking catalyst downstream of the metathesis catalyst to produce a metathesis reaction effluent comprising at least propene.

PROCESSES INTEGRATING HYDROCARBON CRACKING WITH METATHESIS FOR PRODUCING PROPENE

Processes for producing olefins include passing a hydrocarbon feed to a hydrocarbon cracking unit that cracks the hydrocarbon feed to produce a cracker effluent, passing the cracker effluent to a cracker effluent separation system that separates the cracker effluent to produce at least a cracking C4 effluent including 1-butene, 1,3-butadiene, and isobutene, passing the cracking C4 effluent to an SHIU that contacts the cracking C4 effluent with hydrogen in the presence of a selective hydrogenation catalyst to produce a hydrogenation effluent having a 2-butenes concentration greater than or equal to the sum of the concentrations of 1-butene and isobutene. The processes include passing the hydrogenation effluent to a metathesis unit that contacts the hydrogenation effluent with a metathesis catalyst and a cracking catalyst downstream of the metathesis catalyst to produce a metathesis reaction effluent comprising at least propene.

Methods for making light olefins from different feed streams
11479521 · 2022-10-25 · ·

According to one or more embodiments of the present disclosure, chemical streams may be processed by a method which may comprise operating a first chemical process, stopping the first chemical process and removing the first catalyst from the reactor, and operating a second chemical process. The reaction of the first chemical process may be a dehydrogenation reaction, a cracking reaction, a dehydration reaction, or a methanol-to-olefin reaction. The reaction of the second chemical process may be a dehydrogenation reaction, a cracking reaction, a dehydration reaction, or a methanol-to-olefin reaction. The first reaction and the second reaction may be different types of reactions.

Methods for making light olefins from different feed streams
11479521 · 2022-10-25 · ·

According to one or more embodiments of the present disclosure, chemical streams may be processed by a method which may comprise operating a first chemical process, stopping the first chemical process and removing the first catalyst from the reactor, and operating a second chemical process. The reaction of the first chemical process may be a dehydrogenation reaction, a cracking reaction, a dehydration reaction, or a methanol-to-olefin reaction. The reaction of the second chemical process may be a dehydrogenation reaction, a cracking reaction, a dehydration reaction, or a methanol-to-olefin reaction. The first reaction and the second reaction may be different types of reactions.

Methods for making light olefins from different feed streams
11479521 · 2022-10-25 · ·

According to one or more embodiments of the present disclosure, chemical streams may be processed by a method which may comprise operating a first chemical process, stopping the first chemical process and removing the first catalyst from the reactor, and operating a second chemical process. The reaction of the first chemical process may be a dehydrogenation reaction, a cracking reaction, a dehydration reaction, or a methanol-to-olefin reaction. The reaction of the second chemical process may be a dehydrogenation reaction, a cracking reaction, a dehydration reaction, or a methanol-to-olefin reaction. The first reaction and the second reaction may be different types of reactions.

CIRCULAR ECONOMY FOR PLASTIC WASTE TO POLYPROPYLENE AND LUBRICATING OIL VIA REFINERY FCC AND ISOMERIZATION DEWAXING UNITS
20230085249 · 2023-03-16 · ·

A continuous process for converting waste plastic into recycle for polypropylene polymerization is provided. The process integrates refinery operations to provide an effective and efficient recycle process. The process comprises selecting waste plastics containing polyethylene and polypropylene and then passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a naphtha/diesel fraction, a heavy fraction, and char. The naphtha/diesel fraction is passed to a refinery FCC unit, from which is recovered a liquid petroleum gas C.sub.3 olefin/paraffin mixture. The C.sub.3 paraffins and C.sub.3 olefins are separated into different fractions with a propane/propylene splitter. The C.sub.3 olefin fraction is passed to a propylene polymerization reactor. The C.sub.3 paraffin fraction is optionally passed to a dehydrogenation unit to produce additional propylene and then the resulting C.sub.3 olefin is passed to a propylene polymerization reactor. The heavy fraction of pyrolyzed oil is passed to an isomerization dewaxing unit to produce a lubricating base oil.