Catalysts and catalytic methods are provided. The catalysts and methods are useful in a variety of catalytic reactions, for example, the oxidative coupling of methane.

Catalysts and catalytic methods are provided. The catalysts and methods are useful in a variety of catalytic reactions, for example, the oxidative coupling of methane.

A process for preparing C.sub.2 to C.sub.5 olefins includes introducing a feed stream comprising hydrogen and at least one carbon-containing component selected from the group consisting of CO, CO.sub.2, and mixtures thereof into a reaction zone. The feed stream is contacted with a hybrid catalyst in the reaction zone, and a product stream is formed that exits the reaction zone and includes C.sub.2 to C.sub.5 olefins. The hybrid catalyst includes a methanol synthesis component and a solid microporous acid component that is selected from molecular sieves having 8-MR access and having a framework type selected from the group consisting of CHA, AEI, AFX, ERI, LTA, UFI, RTH, and combinations thereof. The methanol synthesis component comprises a metal oxide support and a metal catalyst. The metal oxide support includes titania, zirconia, hafnia or mixtures thereof, and the metal catalyst includes zinc.

A process for preparing C.sub.2 to C.sub.5 olefins includes introducing a feed stream comprising hydrogen and at least one carbon-containing component selected from the group consisting of CO, CO.sub.2, and mixtures thereof into a reaction zone. The feed stream is contacted with a hybrid catalyst in the reaction zone, and a product stream is formed that exits the reaction zone and includes C.sub.2 to C.sub.5 olefins. The hybrid catalyst includes a methanol synthesis component and a solid microporous acid component that is selected from molecular sieves having 8-MR access and having a framework type selected from the group consisting of CHA, AEI, AFX, ERI, LTA, UFI, RTH, and combinations thereof. The methanol synthesis component comprises a metal oxide support and a metal catalyst. The metal oxide support includes titania, zirconia, hafnia or mixtures thereof, and the metal catalyst includes zinc.

A process of removing methanol, CO.sub.2, or both from a hydrocarbon stream is described. The process uses an adsorbent comprising binderless type 3A zeolite. The adsorbent has high methanol removal capacity and low olefin co-adsorption capacity, as well as low reactivity in an olefin stream. This allows reduced adsorbent loading while maintaining downstream catalyst performance and product quality. The adsorbent comprises a type 3A zeolite comprising less than 5% of a binder and an ion exchange ratio of 30% to 70%. The adsorption process can obtain an outlet methanol content of 1 ppmw or less.

A process of removing methanol, CO.sub.2, or both from a hydrocarbon stream is described. The process uses an adsorbent comprising binderless type 3A zeolite. The adsorbent has high methanol removal capacity and low olefin co-adsorption capacity, as well as low reactivity in an olefin stream. This allows reduced adsorbent loading while maintaining downstream catalyst performance and product quality. The adsorbent comprises a type 3A zeolite comprising less than 5% of a binder and an ion exchange ratio of 30% to 70%. The adsorption process can obtain an outlet methanol content of 1 ppmw or less.

A method for preparing a mixed-metal oxide catalyst comprising molybdenum, vanadium, at least one of niobium or tantalum, and at least one of tellurium or antimony and useful for the oxidative dehydrogenation of ethane to ethylene, the method comprising preparing a catalyst precursor, pressing the precursor into a dense pellet using a pressure of greater than about 5,000 psi, and annealing the pellet to form the mixed-metal oxide catalyst.

A method for preparing a mixed-metal oxide catalyst comprising molybdenum, vanadium, at least one of niobium or tantalum, and at least one of tellurium or antimony and useful for the oxidative dehydrogenation of ethane to ethylene, the method comprising preparing a catalyst precursor, pressing the precursor into a dense pellet using a pressure of greater than about 5,000 psi, and annealing the pellet to form the mixed-metal oxide catalyst.

A catalyst for oxidative dehydrogenation (ODH) of ethane with an empirical formula Mo—V—Te—Nb—Pd—O produced using a process comprising impregnation of the Pd component on the surface of the catalyst following a calcination step using a Pd compound free of halogens. The resulting catalyst can be used in both diluted and undiluted ODH processes and shows higher than expected activity without any loss of selectivity.

A catalyst for oxidative dehydrogenation (ODH) of ethane with an empirical formula Mo—V—Te—Nb—Pd—O produced using a process comprising impregnation of the Pd component on the surface of the catalyst following a calcination step using a Pd compound free of halogens. The resulting catalyst can be used in both diluted and undiluted ODH processes and shows higher than expected activity without any loss of selectivity.