A method of producing p-xylene, the method comprising the steps of converting the C9+ aromatic hydrocarbons and the hydrogen gas in the presence of a dealkylation catalyst to produce a dealkylation effluent, separating the dealkylation effluent to produce a carbon-nine (C9) aromatics stream, a xylene stream, and a toluene stream, separating the p-xylenes from the xylene stream in the p-xylene separation unit to produce a p-xylene product and a p-xylene depleted stream, converting the m-xylene and o-xylene in the p-xylene depleted stream in the isomerization unit to produce an isomerization effluent, reacting the C9 aromatics stream and the hydrogen stream in the presence of a transalkylation catalyst in the transalkylation reactor to produce a transalkylation effluent, separating the C6 to C9+ aromatic hydrocarbons in the isomerization effluent and the transalkylation effluent in the splitter column to produce a benzene recycle, a toluene recycle, a xylene recycle and a C9+ recycle.

A method of producing p-xylene, the method comprising the steps of converting the C9+ aromatic hydrocarbons and the hydrogen gas in the presence of a dealkylation catalyst to produce a dealkylation effluent, separating the dealkylation effluent to produce a carbon-nine (C9) aromatics stream, a xylene stream, and a toluene stream, separating the p-xylenes from the xylene stream in the p-xylene separation unit to produce a p-xylene product and a p-xylene depleted stream, converting the m-xylene and o-xylene in the p-xylene depleted stream in the isomerization unit to produce an isomerization effluent, reacting the C9 aromatics stream and the hydrogen stream in the presence of a transalkylation catalyst in the transalkylation reactor to produce a transalkylation effluent, separating the C6 to C9+ aromatic hydrocarbons in the isomerization effluent and the transalkylation effluent in the splitter column to produce a benzene recycle, a toluene recycle, a xylene recycle and a C9+ recycle.

Provided here are systems and methods that integrate a hydrodearylation process and a transalkylation process into an aromatic recovery complex. Various other embodiments may be disclosed and claimed.

Provided here are systems and methods that integrate a hydrodearylation process and a transalkylation process into an aromatic recovery complex. Various other embodiments may be disclosed and claimed.

Embodiments include processes and systems for maximizing the production of benzene and para-xylene from heavy reformate. Embodiments include a C9 dealkylation reactor, a transalkylation reactor, and a C10+ dealkylation reactor. The process and system for producing benzene and para-xylene may be configured to additionally produce alkanes in the presence of hydrogen or olefins in the absence of hydrogen. Embodiments may include an aromatic extraction unit to separate non-aromatics from aromatics.

Embodiments include processes and systems for maximizing the production of benzene and para-xylene from heavy reformate. Embodiments include a C9 dealkylation reactor, a transalkylation reactor, and a C10+ dealkylation reactor. The process and system for producing benzene and para-xylene may be configured to additionally produce alkanes in the presence of hydrogen or olefins in the absence of hydrogen. Embodiments may include an aromatic extraction unit to separate non-aromatics from aromatics.

Process for dealkylation of alkylaromatic compounds which process comprises contacting an alkylaromatic feedstock with i) a first catalyst comprising a) a carrier comprising of from 20 to 70 wt. % of refractory oxide binder and of from 30 to 80 wt. % of dealuminated ZSM-5 having a crystallite size of from 500 to 10,000 nm and a silica to alumina molar ratio (SAR) of from 20 to 100; b) of from 0.001 to 5 wt. % metal chosen from the group consisting of Groups 6, 9 and 10; and optionally c) up to 0.5 wt. % of a Group 14 metal, and ii) a subsequent catalyst comprising a) a carrier comprising of from 20 to 70 wt. % of refractory oxide binder and of from 30 to 80 wt. % of ZSM-5 having a crystallite size of from 3 to 100 nm and a SAR of from 20 to 200; b) of from 0.001 to 5 wt. % of metal chosen from the group consisting of Groups 6, 9 and 10; and optionally c) up to 0.5 wt. % of a Group 14 metal.

Process for dealkylation of alkylaromatic compounds which process comprises contacting an alkylaromatic feedstock with i) a first catalyst comprising a) a carrier comprising of from 20 to 70 wt. % of refractory oxide binder and of from 30 to 80 wt. % of dealuminated ZSM-5 having a crystallite size of from 500 to 10,000 nm and a silica to alumina molar ratio (SAR) of from 20 to 100; b) of from 0.001 to 5 wt. % metal chosen from the group consisting of Groups 6, 9 and 10; and optionally c) up to 0.5 wt. % of a Group 14 metal, and ii) a subsequent catalyst comprising a) a carrier comprising of from 20 to 70 wt. % of refractory oxide binder and of from 30 to 80 wt. % of ZSM-5 having a crystallite size of from 3 to 100 nm and a SAR of from 20 to 200; b) of from 0.001 to 5 wt. % of metal chosen from the group consisting of Groups 6, 9 and 10; and optionally c) up to 0.5 wt. % of a Group 14 metal.

The present disclosure discloses a multistage nanoreactor catalyst and preparation and application thereof, belonging to the technical field of synthesis gas conversion. The catalyst consists of a core of an iron-based Fischer-Tropsch catalyst, a transition layer of a porous oxide or porous carbon material, and a shell layer of a molecular sieve having an aromatization function. The molecular sieve of the shell layer can be further modified by a metal element or a non-metal element, and the outer surface of the molecular sieve is further modified by a silicon-oxygen compound to adjust the acidic site on the outer surface and the aperture of the molecular sieve, thereby inhibiting the formation of heavy aromatic hydrocarbons. According to the disclosure, the shell layer molecular sieve with a transition layer and a shell layer containing or not containing auxiliaries, and with or without surface modification can be prepared by the iron-based Fischer-Tropsch catalyst through multiple steps. The catalyst can be used for direct preparation of aromatic compounds, especially light aromatic compounds, from synthesis gas; the selectivity of light aromatic hydrocarbons in hydrocarbons can be 75% or above, and the content in the liquid phase product is not less than 95%; and the catalyst has good stability and good industrial application prospect.

The present disclosure discloses a multistage nanoreactor catalyst and preparation and application thereof, belonging to the technical field of synthesis gas conversion. The catalyst consists of a core of an iron-based Fischer-Tropsch catalyst, a transition layer of a porous oxide or porous carbon material, and a shell layer of a molecular sieve having an aromatization function. The molecular sieve of the shell layer can be further modified by a metal element or a non-metal element, and the outer surface of the molecular sieve is further modified by a silicon-oxygen compound to adjust the acidic site on the outer surface and the aperture of the molecular sieve, thereby inhibiting the formation of heavy aromatic hydrocarbons. According to the disclosure, the shell layer molecular sieve with a transition layer and a shell layer containing or not containing auxiliaries, and with or without surface modification can be prepared by the iron-based Fischer-Tropsch catalyst through multiple steps. The catalyst can be used for direct preparation of aromatic compounds, especially light aromatic compounds, from synthesis gas; the selectivity of light aromatic hydrocarbons in hydrocarbons can be 75% or above, and the content in the liquid phase product is not less than 95%; and the catalyst has good stability and good industrial application prospect.