A brush head (10) and a method for manufacturing a welded tuft assembly (20) for a brush head (10). The method includes inserting a bristle tuft (21) into an opening (51) in a retention element (52). A proximal end of the bristle tuft (23) and a proximal side (53) of the retention element are laser welded to at least partially melt the bristle tuft and at least a portion of the proximal side of the retention element together to create a merged proximal end head portion (26) that holds the welded tuft assembly together.

A method for manufacturing a toothbrush head or a part thereof comprises steps of providing a plurality of bristle tufts; providing a hole perforation plate comprising a front surface, a back surface, a thickness therebetween, and a plurality of holes grouped into a plurality of hole arrangements, wherein the front surface is uneven in an area of the hole arrangement; pushing the bristle tufts through the holes; and fusing ends of the bristle tufts at the back surface of the plate by application of thermal energy, thereby forming a plurality of fuse balls that are larger than the holes of the plate; and mounting the plate with the plurality of bristle tufts into a brush head.

A brush head (10) and a method (200) for manufacturing a brush head. The method (200) includes stamping (220) a plurality of openings (62) into a strip or roll of backing material (60). A bristle tuft (21) is inserted into each of the openings in the backing material. A proximal end (23) of each bristle tuft is bonded to a proximal side (63) of the backing material to create a merged proximal end head portion (26). Excess portions of the backing material are removed to form a plurality of carrier elements (24) about the openings from the backing material. The carrier elements form a plurality of merged tuft assemblies (20). A platen (42) of a neck (40) is positioned in relation to the merged tuft assemblies. A matrix material (30) is injected around the platen and the merged tuft assemblies to at least partially encompass the platen and the carrier elements of the merged tuft assemblies.

A method for manufacturing a toothbrush having a bristle carrier made of a thermoplastic material with a front side and a rear side is provided. At least one recess formed as a blind hole in the bristle carrier extends from the front side in the bristle carrier, and holds at least one bristle. The at least one bristle is received in a receiving opening of a tool melted to form a thickening at its attachment-side end and inserted with its attachment-side end into the recess. The thermoplastic material is heated and, by pressing the tool against the front side of the bristle carrier, is deformed such that the thermoplastic material is displaced radially inwards into the recess, at least in the region of an edge surrounding the recess, for the form-fitting sealing of the thickening, in that a projection provided radially adjacent to the recess is pressed into the thermoplastic material.

An oral care implement having tooth cleaning elements and an elastomeric soft tissue cleanser. In one aspect, the oral care implement has a handle and a head coupled to the handle, an elastomeric soft tissue cleanser having a plurality of protuberances extending from a rear surface of the head, and a plurality of tooth cleaning elements extending from a front surface of the head. The protuberances of the elastomeric soft tissue cleanser collectively define a convex longitudinal side profile and comprise at least one convex transverse top profile. The plurality of tooth cleaning elements collectively define a concave longitudinal side profile and comprise at least one concave transverse top profile.

A brush product, in particular a toothbrush, having a base body with a head part with a front and a rear side, which includes a bristle carrier with a longitudinal axis and a transverse axis and a bristle field protruding therefrom, wherein the bristle field is formed by at least one group of cleaning elements; a handle part; and a neck part connecting the head part and the handle part; wherein the bristle carrier is provided with bristles which are mounted without being anchored and wherein the bristle carrier includes substantially a central support area, an upper support area, a lower support area, a right support area and a left support area, in which the groups of cleaning elements are arranged. Also, a corresponding method and tool.

The present disclosure relates to a cleaner including a main body, a brush head connected to the main body by a connection pipe and having a suction port, and a brush drum rotatably mounted to the brush head, wherein the brush drum includes a shaft unit rotatably mounted to the brush head, a cylindrical elastic member provided to surround an outer circumferential surface of the shaft unit, a brush provided in a cylindrical shape to surround an outer circumferential surface of the elastic member and formed of soft bristles, a pair of brackets assembled at both ends of the shaft unit and allowing the shaft unit to be rotatably mounted to the brush head, a handle unit detachably mounted on the brush head and detachably mounted to one of the pair of brackets.

An oral care implement having tooth cleaning elements and an elastomeric soft tissue cleanser. In one aspect, the oral care implement has a handle and a head coupled to the handle, an elastomeric soft tissue cleanser having a plurality of protuberances extending from a rear surface of the head, and a plurality of tooth cleaning elements extending from a front surface of the head. The protuberances of the elastomeric soft tissue cleanser collectively define a convex longitudinal side profile and comprise at least one convex transverse top profile. The plurality of tooth cleaning elements collectively define a concave longitudinal side profile and comprise at least one concave transverse top profile.

A brush head (32) including: a supporting portion (42) of a brush neck (40); a plurality of bristle tufts (21), each of which comprises a plurality of bristle strands having a proximal end (23) and a free end (25), wherein each of the plurality of bristle tufts comprises a proximal end head portion (26) melted into a first shape within a mold; and an elastomeric matrix (30) comprising at least a portion of the hard brush neck and the proximal end head portions, wherein the first shape of the proximal end head portion is configured to engage the elastomeric matrix such that the bristle tufts are retained within the elastomeric matrix.

An apparatus (1) for forming bristle bundles (2) is inter alia proposed as an improvement in the technical field of manufacturing and designing brushes. The apparatus (1) includes at least one bundle pocket (3) which is specified for receiving bristle bundles (2) to be formed. The bundle pocket (3) has a common bundle receptacle portion (50) for unifying at least two bristle bundles (2). The bundle pocket (3) and the bristle bundles (2) situated therein are heated by the heating apparatus (4) of the apparatus (1) so as to set the shaping of the bristle bundles (2) that is predefined by the bundle pocket (3) and the displacement means (7).