According to a method or an apparatus for fastening bristles in a bristle carrier (10) without using an anchor a heating (39) is provided in a tool part configured to transport the bristles. After inserting the bristles into anchoring openings (12) in the bristle carrier (10), the anchoring openings are closed by applying pressure.

A feeding device for feeding batches of bristle filaments to a bristle filament cassette includes a vertical magazine and at least one batch of bristle filaments arranged therein. In order to prevent individual bristle filaments from being pressed out of the batch of bristle filaments and to provide an ecologically optimized device, the batch of bristle filaments is held in a reusable and circumferentially enclosed batch carrier. A tufting device with the feeding device of a bristle filament cassette and a transfer device between the bristle filament cassette and the feeding device are provided. A corresponding method for fitting a brush is also provided.

A toothbrush includes a handle and a bristle-carrying head part, which are connected to each other by a neck part, the head part having a multiplicity of tufts of bristles consisting of bristles. An anchor is oriented at right angles to the longitudinal axis. Two or more tufts of bristles have a bristle tuft half with bristle ends standing up higher in relation to the bristle ends of the other bristle tuft half.

A tuft-picking device for a brush-making machine includes a container for holding loose filaments with circumferences having at least one recess; and a tuft picker having a working surface having a notch. The notch has a depth, a width, and an opening. A contour of the working surface is movable during a working stroke past an open side of the container so that the opening passes the loose filaments. First and second projections reduce the opening versus an inner width. The first projection's top is located in the working surface of the tuft picker and the second projection's top is located off-site the working surface and inside the notch. The second projection passes the open side of the filament container last during a working stroke. A distance from the top of the second projection to the working surface is from 0.05 mm to 0.5 mm, and an angle between the working surface and a line of reflection symmetry crossing the top of the second projection is from 0 to 45.

A tuft picker for a tuft-picking device has a working surface having a tuft-picking notch with a depth, a width, and an opening. First and second projections reduce the opening of the notch versus an inner width. At least one top of the first and/or second projection is located off-site the working surface of the tuft picker and inside of the notch. A distance from the at least one top to the working surface of the tuft picker is in the range of from 0.05 mm to 0.5 mm, and an angle between the working surface of the tuft picker and a line of reflection symmetry crossing the at least one top is from 1 to 45.

The invention concerns a toothbrush with a handle and a bristle-carrying head part, which are connected to each other by a neck part, the head part having a multiplicity of tufts of bristles consisting of bristles. An anchor is oriented at right angles to the longitudinal axis. Two or more tufts of bristles have a bristle tuft half with bristle ends standing up higher in relation to the bristle ends of the other bristle tuft half.

Improvements in the technical field of the production of bristle products are provided. To this end, a device (1) for feeding bristle bundles (2) for the production of bristle products is provided, with the device having an impact plate (4) with an aerodynamic shape.

A method of making a cleaning element carrier for a toothbrush comprises: providing at least two pluralities of loose filaments of a predefined length and different from one another in at least one of filament material, filament diameter, filament cross-section, filament shape, presence or absence of additives, presence or absence of a coating, and any combination thereof; providing a hole-perforation plate having a front surface, a back surface, a thickness therebetween, and a plurality of holes shaped and arranged according to a predetermined pattern; picking filaments from the pluralities of loose filaments; providing an energy source; arranging a plurality of bristle tufts in a fusing position in the hole-perforation plate so that ends of the bristle tufts are disposed at different distances from the energy source, wherein the distances are adjustable according to the at least one property, wherein the plurality of bristle tufts includes bristle tufts comprising an inner portion bristle tufts comprising a peripheral portion, and wherein a distance between the energy source and the ends of the bristle tufts comprising the inner portion is shorter than a distance between the energy source and the ends of the bristle tufts comprising the peripheral portion; applying energy from the energy source to the ends of the tufts until fuse balls are formed at the ends of the tufts; transferring the tufts to a molding position in the hole-perforation plate so that a distance between a bottom edge of at least one fuse ball of at least one bristle tuft and the front surface of the hole-perforation plate is different from a distance between the bottom edge of the fuse ball of said tuft and the front surface of the hole-perforation plate in the fusing position; over-molding the fuse balls with molten plastic material thereby forming a cleaning element carrier.

A method for separating bristle bundles (5) from a supply (10) of loose bristle filaments (11) is provided, in which a bundle separator (13) having a separating notch (14) is moved in a separating movement past the supply (10) of loose bristle filaments (11), in the process separating a bristle bundle (5) from the supply (10) which makes its way into the separating notch (14). When the separating movement is carried out, the separating notch (14) changes its direction of movement in a separating region (16) on the supply (10) at least twice, preferably at least thrice.

A separating device (1) for separating bundles of bristles from a store (2) of loose bristle filaments (3). The separating device has a material box (4) for receiving the store of loose bristle filaments (3), a bundle separator (5) having at least one separating notch (6), and at least one counter piece (7). The bundle separator (5) is movable with the at least one separating notch (6) through a separating region (8) at the material box (4) in order to separate bundles of bristles, and the at least one separating notch (6) is movable with the bundle separator (5) along the counter piece (7) into a bundle delivery position (33). The bundle separator (5) has, on its front side (11) facing the counter piece (7), a profile (12) with which the bundle separator (5) overlaps the counter piece (7) when the separating notch (6) is at the counter piece (7).