The present invention relates to a drying apparatus for evaporating volatile constituents from a starting material to be dried, to a process for producing an isocyanate using this drying apparatus and to the use of the drying apparatus for drying distillation bottoms streams, oil-containing waste, waste paint or coating materials, sewage sludges, mineral substances and coal slurries contaminated with organic compounds. In the drying apparatus the evaporated constituents (vapours) are passed into a condenser via a vapor dome and a vapor conduit. The drying apparatus has the feature that partial condensation of the vapours in the vapor dome and/or in the vapor conduit is intentionally allowed or induced during operation, and condensed constituents of the vapours are discharged from the drying apparatus via means installed for this purpose in the vapor dome and/or the vapour conduit.

The present invention relates to a drying apparatus for evaporating volatile constituents from a starting material to be dried, to a process for producing an isocyanate using this drying apparatus and to the use of the drying apparatus for drying distillation bottoms streams, oil-containing waste, waste paint or coating materials, sewage sludges, mineral substances and coal slurries contaminated with organic compounds. In the drying apparatus the evaporated constituents (vapours) are passed into a condenser via a vapor dome and a vapor conduit. The drying apparatus has the feature that partial condensation of the vapours in the vapor dome and/or in the vapor conduit is intentionally allowed or induced during operation, and condensed constituents of the vapours are discharged from the drying apparatus via means installed for this purpose in the vapor dome and/or the vapour conduit.

The method for producing pentamethylene diisocyanate includes a reaction step, in which carbonyl chloride is allowed to react with pentamethylenediamine to produce a reaction mixture containing pentamethylene diisocyanate and a tar component containing a chlorine-containing component; a heating step, in which the reaction mixture is heated; and a purification step, in which the reaction mixture after the heating step is purified to separate the pentamethylene diisocyanate from the tar component, wherein in the heating step, the reaction mixture is heated without removing the tar component from the reaction mixture.

The method for producing pentamethylene diisocyanate includes a reaction step, in which carbonyl chloride is allowed to react with pentamethylenediamine to produce a reaction mixture containing pentamethylene diisocyanate and a tar component containing a chlorine-containing component; a heating step, in which the reaction mixture is heated; and a purification step, in which the reaction mixture after the heating step is purified to separate the pentamethylene diisocyanate from the tar component, wherein in the heating step, the reaction mixture is heated without removing the tar component from the reaction mixture.

The method for producing pentamethylene diisocyanate includes a reaction step, in which carbonyl chloride is allowed to react with pentamethylenediamine to produce a reaction mixture containing pentamethylene diisocyanate and a tar component containing a chlorine-containing component; a heating step, in which the reaction mixture is heated; and a purification step, in which the reaction mixture after the heating step is purified to separate the pentamethylene diisocyanate from the tar component, wherein in the heating step, the reaction mixture is heated without removing the tar component from the reaction mixture.

In the embodiments, an aqueous hydrochloric acid solution instead of hydrogen chloride gas and solid triphosgene instead of phosgene gas may be used in the process of preparing a diisocyanate from a diamine through a diamine hydrochloride. In addition, the embodiments provide processes for preparing a diisocyanate composition and an optical lens, which are excellent in yield and quality with mitigated environmental problems by controlling the size of the diamine hydrochloride composition, the b* value according to the CIE color coordinate of the diamine hydrochloride composition, or the content of water in the diamine hydrochloride composition within a specific range.

In the embodiments, an aqueous hydrochloric acid solution instead of hydrogen chloride gas and solid triphosgene instead of phosgene gas may be used in the process of preparing a diisocyanate from a diamine through a diamine hydrochloride. In addition, the embodiments provide processes for preparing a diisocyanate composition and an optical lens, which are excellent in yield and quality with mitigated environmental problems by controlling the size of the diamine hydrochloride composition, the b* value according to the CIE color coordinate of the diamine hydrochloride composition, or the content of water in the diamine hydrochloride composition within a specific range.

In the embodiments, an aqueous hydrochloric acid solution instead of hydrogen chloride gas and solid triphosgene instead of phosgene gas may be used in the process of preparing a diisocyanate from a diamine through a diamine hydrochloride. In addition, the embodiments provide processes for preparing a diisocyanate composition and an optical lens of high quality in which the content of water, the content of cations, or the content of an aromatic compound containing 3 or more of chlorine (Cl) in the organic solvent used in the reaction of a diamine hydrochloride composition and triphosgene is adjusted to a specific range.

In the embodiments, an aqueous hydrochloric acid solution instead of hydrogen chloride gas and solid triphosgene instead of phosgene gas may be used in the process of preparing a diisocyanate from a diamine through a diamine hydrochloride. In addition, the embodiments provide processes for preparing a diisocyanate composition and an optical lens of high quality in which the content of water, the content of cations, or the content of an aromatic compound containing 3 or more of chlorine (Cl) in the organic solvent used in the reaction of a diamine hydrochloride composition and triphosgene is adjusted to a specific range.

In the embodiments, an aqueous hydrochloric acid solution instead of hydrogen chloride gas and solid triphosgene instead of phosgene gas may be used in the process of preparing a diisocyanate from a diamine through a diamine hydrochloride. In addition, the embodiments provide processes for preparing a diisocyanate composition and an optical lens of high quality in which the content of water, the content of cations, or the content of an aromatic compound containing 3 or more of chlorine (Cl) in the organic solvent used in the reaction of a diamine hydrochloride composition and triphosgene is adjusted to a specific range.