C07C2523/04

Hydrocarbon production method and production apparatus
11370728 · 2022-06-28 · ·

A hydrocarbon production method for producing hydrocarbons from a hydrocarbon mixture includes: a first extractive distillation step of performing extractive distillation of an extractive distillation target to obtain a fraction (A) in which isoprene and piperylene are enriched and a fraction (B) in which a linear hydrocarbon and a branched hydrocarbon are enriched; a first distillation step of obtaining a fraction (C) in which isoprene is enriched and a fraction (D) in which piperylene is enriched from the fraction (A); a dehydrogenation step of performing dehydrogenation or oxidative dehydrogenation of either or both of the linear hydrocarbon and the branched hydrocarbon contained in the fraction (B) to obtain a dehydrogenated product; and a recovery step of supplying the dehydrogenated product to an extractive distillation column or a distillation column and obtaining isoprene and/or piperylene from the dehydrogenated product.

METHOD FOR PRODUCING 1,3-BUTADIENE

A method for producing 1,3-butadiene, including: (A) performing an oxidative dehydrogenation reaction between oxygen and a raw material gas including n-butene in the presence of a metal oxide catalyst, thereby obtaining a produced gas containing 1,3-butadiene; (B) washing the produced gas obtained in (A); (C) contacting the produced gas washed in (B) with a cooling medium to cool the produced gas; and (D) separating the produced gas cooled in (C) into molecular oxygen and inert gases, and other gases containing 1,3-butadiene, by selective absorption into an absorption solvent. In (B), the washing of the produced gas includes blowing the produced gas onto a liquid surface of a washing liquid so that the produced gas contacts the liquid surface of the washing liquid.

RECONSTITUTED DEHYDROGENATION CATALYST SHOWING SLOWED ACTIVITY LOSS WHEN COMPARED WITH FRESH CATALYST

A process for dehydrogenating alkane or alkylaromatic compounds comprising contacting the given compound and a dehydrogenation catalyst in a fluidized bed. The dehydrogenation catalyst is prepared from an at least partially deactivated platinum/gallium catalyst on an alumina-based support that is reconstituted by impregnating it with a platinum salt solution, then calcining it at a temperature from 400° C. to 1000° C., under conditions such that it has a platinum content ranging from 1 to 500 ppm, based on weight of catalyst; a gallium content ranging from 0.2 to 2.0 wt %; and a platinum to gallium ratio ranging from 1:20,000 to 1:4. It also has a Pt retention that is equal to or greater than that of a fresh catalyst being used in a same or similar catalytic process.

Continuous flow processes for making bicyclic compounds

Processes for making bicyclic compounds and precursors thereof, and particularly for making [1.1.1]propellane and bicyclo[1.1.1]pentane and derivatives thereof, utilize continuous flow reaction methods and conditions. A continuous process for making [1.1.1]propellane can be conducted under reaction conditions that advantageously minimize clogging of a continuous flow reactor. A continuous flow process can be used to make precursors of [1.1.1]propellane.

Catalyst for aromatization of long-carbon chain alkane and preparation method and use thereof

The present invention provides a catalyst for aromatization of a long-carbon chain alkane and a preparation method thereof. In the present invention, a molecular sieve containing a BEA structure is taken as an active component and mixed with a carrier, and then the mixture is formed, dried and calcined to obtain the catalyst for aromatization of a long-carbon chain alkane. The active component is prepared by taking a Naβ molecular sieve as a raw material and modifying through the following steps of: first obtaining an Hβ molecular sieve through ammonium ion-exchange, and then conducting dealumination and silicon insertion treatment of the Hβ molecular sieve through first hydrothermal treatment; forming a mesoporous structure in a molecular sieve framework through second hydrothermal treatment; reducing the acidity of the catalyst by potassium ion exchange, and finally using metal modification to improve the capability of the catalyst for catalyzing the aromatization of the long-carbon chain alkane and enhancing the toluene selectivity. The catalyst provided by the present invention shows high stability in the aromatization of the long-chain alkane and has a service life up to 170 h or above and aromatic hydrocarbon selectivity up to 80%, and the selectivity to toluene in aromatic hydrocarbon products can reach 85.5%.

Methods for dehydrogenating hydrocarbons

According to one or more embodiments described herein, a method for dehydrogenating hydrocarbons may include passing a hydrocarbon feed comprising one or more alkanes or alkyl aromatics into a fluidized bed reactor, contacting the hydrocarbon feed with a dehydrogenation catalyst in the fluidized bed reactor to produce a dehydrogenated product and hydrogen, and contacting the hydrogen with an oxygen-rich oxygen carrier material in the fluidized bed reactor to combust the hydrogen and form an oxygen-diminished oxygen carrier material. In additional embodiments, a dual-purpose material may be utilized which has dehydrogenation catalyst and oxygen carrying functionality.

REGENERATION OF A DEHYDROGENATION CATALYST SLIP-STREAM

A fluidized catalytic reactor system cycles from 0.05-5% of catalyst at a time through a rejuvenation unit to be heated in the presence of oxygen to maintain catalyst activity. The use of the rejuvenation unit that may be 2% of the size of the main catalyst regeneration unit allows for reduction in equipment size and in catalyst inventory. The catalyst that is sent to the rejuvenation unit may be spent catalyst but may be partially or fully regenerated catalyst. The rejuvenation unit may be heated by combusting fuel or by hot flue gas.

METHOD FOR PRODUCING POROUS MOLDED BODY, METHOD FOR PRODUCING CATALYST FOR alpha-OLEFIN DIMERIZATION, METHOD FOR PRODUCING alpha-OLEFIN DIMER, POROUS MOLDED BODY, AND CATALYST FOR alpha-OLEFIN DIMERIZATION
20220118426 · 2022-04-21 ·

Provided is a method of producing a porous molded body, the method including: the step of obtaining a molded body by molding a raw material that contains from 1 part by mass to 100 parts by mass of a bicarbonate compound (A) represented by AHCO.sub.3 (wherein, A represents Na or K) and from 0 parts by mass to 99 parts by mass of a compound (B) represented by B.sub.nX (wherein, B represents Na or K; X represents CO.sub.3, SO.sub.4, SiO.sub.3, F, Cl, or Br; and n represents an integer of 1 or 2 as determined by the valence of X) (provided that a total amount of (A) and (B) is 100 parts by mass); and the step of obtaining a porous molded body by performing a heat treatment of the molded body in a temperature range of from 100° C. to 500° C. and an atmosphere that contains water vapor in an amount of from 1.0 g/m.sup.3 to 750,000 g/m.sup.3 and thereby thermally decomposing not less than 90% by mass of the bicarbonate compound (A).

Porous formed body and production method thereof, α-olefin dimerization catalyst and production method thereof, and method of producing α-olefin dimer

A porous formed body (Y) including a porous formed body (X) that satisfies the following (x-1) to (x-3), and an alkali metal carbonate or an alkali metal bicarbonate, in which a content of the alkali metal carbonate or the alkali metal bicarbonate is in a range of from 1 part by mass to 230 parts by mass, with respect to 100 parts by mass of the porous formed body (X), and a production method thereof, an α-olefin dimerization catalyst and a production method thereof, and a method of producing an α-olefin dimer: requirement (x-1): a volume of pores with a pore diameter in a range of from 0.01 μm to 100 μm is from 0.10 mL/g to 1.00 mL/g; requirement (x-2): a median pore diameter of pores with a pore diameter in a range of from 0.01 μm to 100 μm is from more than 0.01 μm to 10.0 μm; and requirement (x-3): a crushing strength is from 0.7 kgf to 15.0 kgf.

Processes for upgrading alkanes and alkyl aromatic hydrocarbons

Processes for upgrading a hydrocarbon. The process can include contacting a hydrocarbon-containing feed with fluidized catalyst particles that can include a Group 8-10 element or a compound thereof disposed on a support to effect one or more of dehydrogenation, dehydroaromatization, and dehydrocyclization of at least a portion of the hydrocarbon-containing feed to produce a coked catalyst and an effluent. The process can also include contacting at least a portion of the coked catalyst particles with an oxidant to effect combustion of at least a portion of the coke to produce regenerated catalyst particles. The process can also include contacting an additional quantity of the hydrocarbon-containing feed with at least a portion of the regenerated catalyst particles to produce additional effluent and re-coked catalyst particles.