C07C2523/04

SELECTIVE PRODUCTION OF ETHYLENE FROM METHANE
20220274094 · 2022-09-01 ·

Disclosed are processes for producing ethylene. The processes can include contacting a first stream containing methane with an oxidant and oxidizing at least a portion of the methane under conditions suitable to produce a second stream containing carbon monoxide (CO) and hydrogen (H.sub.2), contacting the second stream with a CO hydrogenation catalyst under conditions suitable to produce a third stream containing methanol and ethanol, obtaining a fourth stream containing the ethanol and a fifth stream containing the methanol from the third stream, and contacting the fourth stream with an ethanol dehydration catalyst under conditions suitable to dehydrate at least a portion of the ethanol and produce a products stream containing ethylene.

Processes for Upgrading Alkanes and Alkyl Aromatic Hydrocarbons
20220281783 · 2022-09-08 ·

Processes for upgrading a hydrocarbon. The process can include introducing, contacting, and halting introduction of a hydrocarbon-containing feed into a reaction zone. The feed can be contacted with a catalyst within the reaction zone to effect dehydrogenation, dehydroaromatization, and/or dehydrocyclization of the feed to produce a coked catalyst and an effluent. The process can include introducing, contacting, and halting introduction of an oxidant into the reaction zone. The oxidant can be contacted with the coked catalyst to effect combustion of the coke to produce a regenerated catalyst. The process can include introducing, contacting, and halting introduction of a reducing gas into the reaction zone. The reduction gas can be contacted with the regenerated catalyst to produce a regenerated and reduced catalyst. The process can include introducing and contacting an additional quantity of the feed with the regenerated and reduced catalyst to produce a re-coked catalyst and additional first effluent.

Metal Oxides for Selective Hydrogen Combustion
20220250040 · 2022-08-11 ·

Metal oxides are provided that have selective hydrogen combustion activity while also acting as solid oxygen carriers (SOCs). The metal oxides correspond to a metal oxide core of at least one metal having multiple oxidation states that is modified with an alkali metal oxide and/or alkali metal halogen (such as an alkali metal chloride). The resulting modified metal oxide, corresponding to a solid oxygen carrier, can allow for selective combustion of hydrogen while reducing or minimizing combustion of hydrocarbons, such as within a propane dehydrogenation environment. Additionally, it has been unexpectedly found that modifying the core metal oxide with the alkali metal oxide and/or alkali metal chloride can also mitigate coke formation on the solid oxygen carrier. Methods of using such metal oxides for selective hydrogen combustion are also provided.

Red mud as a catalyst for the isomerization of olefins

A systems and a method for isomerizing a feedstock to form an alpha-olefin product stream are provided. An exemplary method includes calcining the red mud, flowing an olefin feedstock over the red mud in an isomerization reactor, and separating the alpha-olefin from a reactor effluent.

Single-atom-based catalyst systems

The disclosure relates to a single-atom-based catalyst system with total-length control of single-atom catalytic sites. The single-atom-based catalyst system comprises at least one catalyst structure comprising a first assembly of a plurality of single-atom-catalyst superparticles. The single-atom-catalyst superparticles comprise a second assembly of a plurality of single-atom-catalyst nanoparticles. The single-atom-based catalyst system has controlled porosity and spatial distribution of active single-atom catalysts from the atomic scale to the macroscopic scale. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

Non-Cryogenic, Ammonia-Free Reduction of Aryl Compounds
20220089508 · 2022-03-24 ·

A method of reducing an aromatic ring or a cyclic, allylic ether in a compound includes preparing a reaction mixture including a compound including an aromatic moiety or a cyclic, allylic ether moiety, an alkali metal, and either ethylenediamine, diethylenetriamine, triethylenetetramine, or a combination thereof, in an ether solvent; and reacting the reaction mixture at from −20° C. to 30° C. for a time sufficient to reduce a double bond in the aromatic moiety to a single bond or to reduce the cyclic, allylic ether moiety.

ON-PURPOSE PROPYLENE PRODUCTION FROM BUTENES

A low temperature on-purpose propylene production method is described. The method includes autometathesis of butene streams without an initial ethylene feedstock stream using supported autometathesis catalysts that are active at low temperatures. The low temperature allows for liquid phase reactions, which increases the selective production of propylene. The lack of an initial ethylene feedstock stream and low reaction temperature also reduces coking on the autometathesis catalysts, thus extending its lifetime.

Process for oxidative conversion of methane to ethylene

A process for producing ethylene and syngas comprising reacting, via OCM, first reactant mixture (CH.sub.4&O.sub.2) in first reaction zone comprising OCM catalyst to produce first product mixture comprising ethylene, ethane, hydrogen, CO.sub.2, CO, and unreacted methane; introducing second reactant mixture comprising first product mixture to second reaction zone excluding catalyst to produce second product mixture comprising ethylene, ethane, hydrogen, CO, CO.sub.2, and unreacted methane, wherein a common reactor comprises both the first and second reaction zones, wherein ethane of second reactant mixture undergoes cracking to ethylene, wherein CO.sub.2 of second reactant mixture undergoes hydrogenation to CO, and wherein an amount of ethylene in the second product mixture is greater than in the first product mixture; recovering methane stream, ethane stream, CO.sub.2 stream, ethylene stream, and syngas stream (CO&H.sub.2) from the second product mixture; and recycling the ethane stream and the carbon dioxide stream to second reaction zone.

Parallel Reactor System for Ethylbenzene Dehydrogenation
20210284587 · 2021-09-16 ·

A multi-stage dehydrogenation process including contacting, in a first stage, a feed stream comprising a hydrocarbon and steam with a dehydrogenation catalyst under dehydrogenation conditions to yield a first stage effluent, heating the first stage effluent, and contacting, in a second stage, the heated first stage effluent with a dehydrogenation catalyst under dehydrogenation conditions to yield a second stage effluent comprising a dehydrogenation product, wherein the first stage includes a first reactor and a second reactor arranged in parallel, and wherein the second stage includes a third reactor connected in series with the first reactor and the second reactor. A multi-stage dehydrogenation system for carrying out dehydrogenation is also provided.

VANADIUM OXIDE SUPPORTED CATALYST FOR ALKANE DEHYDROGENATION

A catalyst for non-oxidative dehydrogenation of alkanes and a method for making and using the same is disclosed. The catalyst can include vanadium oxide derived from vanadyl oxalate. More particularly the catalyst is prepared by a method comprising the steps of: (a) contacting a transition alumina support with an aqueous solution comprising a vanadium carboxylate material solubilized therein; (b) heating the contacted alumina support to remove the water and produce a catalyst precursor material in solid form; and (c) heating the solid catalyst precursor material in the presence of an oxidizing source at a temperature of 500 to 800° C. to produce an alumina supported catalytic material comprising vanadium oxide. The catalyst can be further modified with an alkali metal oxide like potassium oxide, the precursor thereof being introduced with the impregnation solution.