Embodiments of methods of synthesizing a metathesis catalyst system, which include impregnating tungsten oxide on silica support in the presence of a precursor to produce a base catalyst; calcining the base catalyst; impregnating a metal oxide co-catalyst comprising a metal oxide onto the surface of the base catalyst to produce a doped catalyst; and calcining the doped catalyst to produce a metathesis catalyst system. Further embodiments of processes for the production of propylene, which include contacting a hydrocarbon feedstock comprising a mixture of 1-butene and 2-butene with embodiments of the metathesis catalyst system to produce, via metathesis conversion, a product stream comprising propylene.

A method of producing a fuel additive includes producing a first product stream comprising butadiene by passing a feed stream comprising C4 hydrocarbons through a steam cracker; transforming greater than or equal to 90 weight % of the butadiene in the first product stream into a second product stream by passing the first product stream through a first hydrogenation unit, wherein the second product stream comprises 1-butene, 2-butene, n-butane, isobutylene, isobutane, or a combination thereof; and converting the second product stream into the fuel additive by passing the second product stream through a fuel additive synthesis unit with an acid catalyst.

The disclosure provides an improved endothermic hydrocarbon conversion process that comprises reacting a hydrocarbon with a multi-component catalyst bed, and regenerating the catalyst bed with air, where the air used in regeneration step and hydrocarbon are at low air to hydrocarbon ratios and optionally at near-atmospheric pressures.

Nickel and copper catalyst, and an alumina support: nickel distributed both in the core of and on a crust at the periphery of the support, crust thickness being 2% to 15% of catalyst diameter; nickel density ratio between the crust and the core greater than 3; crust contains more than 25% by weight of nickel element relative to total weight of nickel in the catalyst; mole ratio between nickel and copper is 0.5 to 5, at least one portion of nickel and copper is a nickel-copper alloy; nickel content in the nickel-copper alloy is 0.5% to 15% by weight of nickel element relative to total weight of the catalyst; size of the nickel particles in the catalyst is less than 7 nm.

There is provided a method for producing an optionally substituted olefin, comprising the steps of: dehydrogenating an optionally substituted alcohol in a first reaction zone comprising a first catalyst supported on a porous silica-based particle to form an optionally substituted carbonyl at a first set of reaction conditions; converting the optionally substituted alcohol and the optionally substituted carbonyl from the first reaction zone in a second reaction zone at a second set of reaction conditions that is different to the first set of reaction conditions and is selected to form the optionally substituted olefin, wherein the second reaction zone comprises a second catalyst supported on a porous silica-based particle. There is also provided a system for producing the optionally substituted olefin.

The present disclosure relates to a reactor and a method of operation for an exothermal process being catalyzed by a catalytically active material receiving a reactant gas and providing a product gas, in which said exothermal process has a heat development having a potential for thermally degrading said catalytically active material, and which exothermal process operates at a temperature at which the reactants and at least 80% or all of the products are present as gases, said method comprising the steps of a) directing the reactant gas to a first zone of a material catalytically active in the exothermal process producing an first product gas, and b) directing the first product gas to a second zone of a material catalytically active in the exothermal process producing a product gas, with the option of fully or partially by-passing either said first zone or said second zone, while directing a non-condensing gas stream having a temperature at least 50° C. lower than the product gas to said by-passed zone, wherein the choice of by-passing said zone is made based on the time of operation or a process parameter reflecting the catalytic activity of the zone of catalytically active material which is not by-passed with the associated benefit of reducing the extent of thermal deactivation of the catalytically active material, and thus increasing the overall lifetime of the catalytically active material.

The present disclosure provides a premixer for at least two gases, comprising: a tubular body having a closed end and an opposite, open end; a first flow passage for receiving a first gas, the first flow passage axially extending through the closed end into the tubular body in a sealable manner; a conical tube arranged in the tubular body, wherein a small end of the conical tube communicates with the first flow passage, and a large end of the conical tube extends toward the open end with an edge thereof being fixed to an inner wall of the tubular body, thereby defining a sealed distribution chamber between the tubular body and the conical tube; and a second flow passage arranged on a side portion of the tubular body for receiving a second gas, wherein the second flow passage communicates with the distribution chamber, so that the second gas can be introduced into said conical tube via the distribution chamber in a substantially radial manner. The present disclosure further relates to a radially fixed bed reactor comprising the premixer, a reaction system of oxidative dehydrogenation of butene comprising the racially fixed bed reactor, and a corresponding process.

A method for producing butadiene, the method including: a first synthesis step of bringing a mixed gas containing hydrogen and carbon monoxide into contact with a first catalyst to obtain a primary product containing ethanol as an intermediate; and a second synthesis step of bringing the primary product into contact with a second catalyst to obtain butadiene.

Cu.sub.y/MMgO.sub.x interfacial catalyst for selective alkyne hydrogenation and its preparation method are disclosed. The preparation method of the catalyst includes: the mixture of salt and alkali solution is nucleated momentarily by nucleation/crystallization isolation method, preparing the composite metal hydroxide Cu.sub.yMMg.sub.4-LDHs as precursor, which has typical hexagonal morphology of the double hydroxide; the precursor is topologically transformed by heat treatment to produce unsaturated oxide; the catalyst with Cu.sub.y-MMgO.sub.x interface structure is prepared by separating and electronically modifying Cu particles. By adjusting the ratio of Cu.sup.2+/M.sup.3+ in LDHs, the electronic and geometric structure of Cu.sub.y-MMgO.sub.x interface can be flexibly controlled, thus enhancing the reaction activity, product selectivity and stability. The catalyst can be used in the selective hydrogenation of various alkynes in the fields of petrochemical and fine chemical industry, with the outstanding catalytic activity and C═C double bond selectivity. The catalyst also has good reusability.

A process for synthesising methanol is described comprising the steps of (i) passing a feed gas comprising a make-up gas containing hydrogen and carbon dioxide to a methanol synthesis loop, (ii) recovering a product gas mixture containing methanol from the methanol synthesis loop, (iii) cooling the product gas mixture to below the dew point to condense crude methanol, (iv) separating the crude methanol from an unreacted gas mixture, (v) passing a portion of the unreacted gas mixture to the methanol synthesis loop and (vi) recovering a portion of the unreacted gas mixture as a purge gas stream, characterised by contacting the crude methanol and a portion of the purge gas in a stripping unit to strip dissolved gases from the crude methanol thereby forming a stripped crude methanol and an enriched gas mixture, and feeding at least a portion of the enriched gas mixture to the methanol synthesis loop.