Provided in this disclosure are catalyst compositions. The catalyst compositions include an oxidative dehydrogenation catalyst that includes a mixed metal oxide having the empirical formula:

Mo.sub.1.0V.sub.0.12-0.49Te.sub.0.05-0.17Nb.sub.0.10-0.20Al.sub.cO.sub.d

wherein c is from 0 to 2.0 and d is a number to satisfy the valence of the oxide. The compositions are at least 40 wt. % amorphous as measured by XRD. The disclosure also provides methods of making the compositions.

This document relates to oxidative dehydrogenation catalysts that include molybdenum, vanadium, and oxygen.

The invention relates to a process of the oxidative dehydrogenation of an alkane containing 2 to 6 carbon atoms and/or the oxidation of an alkene containing 2 to 6 carbon atoms, wherein oxygen, water and the alkane and/or alkene are fed to a reactor and are contacted with a mixed metal oxide catalyst containing molybdenum, vanadium, niobium and optionally tellurium in the reactor, and wherein the molar ratio of water as fed to the reactor to oxygen as fed to the reactor is smaller than 1:1.

Oxidative dehydrogenation catalysts comprising MoVNbTeO having improved consistency of composition and a 25% conversion of ethylene at less than 420 C. and a selectivity to ethylene above 95% are prepared by treating the catalyst precursor with H.sub.2O.sub.2 in an amount equivalent to 0.30-2.8 mL H.sub.2O.sub.2 of a 30% solution per gram of catalyst precursor prior to calcining and treating the resulting catalyst with the equivalent amount of peroxide after calcining.

A method that includes (a) providing a stream containing ethane and oxygen to an ODH reactor; (b) converting a portion of the ethane to ethylene and acetic acid in the ODH reactor to provide a stream containing ethane, ethylene, acetic acid, oxygen and carbon monoxide; (c) separating a portion of the acetic acid from the stream to provide an acetic acid stream and a stream containing ethane, ethylene, oxygen and carbon monoxide; (d) providing the stream to a CO Oxidation Reactor containing a catalyst that includes a group 11 metal to convert carbon monoxide to carbon dioxide and reacting acetylene to produce a stream containing ethane, ethylene and carbon dioxide; and (e) providing a portion of the stream and a portion of the acetic acid stream to a third reactor containing a catalyst that includes a metal selected from group 10 and group 11 metals to produce vinyl acetate.

A method for preparing a mixed-metal oxide catalyst comprising molybdenum, vanadium, at least one of niobium or tantalum, and at least one of tellurium or antimony and useful for the oxidative dehydrogenation of ethane to ethylene, the method comprising preparing a catalyst precursor, pressing the precursor into a dense pellet using a pressure of greater than about 5,000 psi, and annealing the pellet to form the mixed-metal oxide catalyst.

The invention relates to a process of the oxidative dehydrogenation of an alkane containing 2 to 6 carbon atoms and/or the oxidation of an alkene containing 2 to 6 carbon atoms, comprising contacting a first gas stream comprising oxygen and the alkane containing 2 to 6 carbon atoms and/or the alkene containing 2 to 6 carbon atoms with a mixed metal oxide catalyst containing molybdenum, vanadium, niobium and optionally tellurium; followed by contacting a second gas stream comprising methane, an inert gas or oxygen or any combination of two or more of these with the catalyst, wherein the second gas stream comprises 0 to 25 vol. % of the alkane containing 2 to 6 carbon atoms and/or alkene containing 2 to 6 carbon atoms.

The invention relates to a process for producing an olefin in which a reaction input stream containing at least one paraffin, oxygen and water is formed and in which a portion of the paraffin and of the oxygen in the reaction input stream is converted into the olefin by oxidative dehydrogenation using a catalyst to obtain a process gas, wherein the process gas contains at least the unconverted portion of the paraffin and of the oxygen, the olefin and the water from the reaction input stream. It is provided that at least one parameter which indicates an activity of the catalyst is determined and that an amount of the water in the reaction input stream is adjusted on the basis of the at least one determined parameter. A corresponding plant (100) likewise forms part of the subject matter of the invention.

The invention concerns a process for oxidative dehydrogenation of ethane. In the process an ethane comprising stream is fed to a distillation column to remove propane. The purified ethane stream is subjected to oxidative dehydrogenation using a catalyst comprising Mo/V/Sb, or Mo/V/Nb and Te or Sb in the orthorhombic M1 crystalline phase. The reactor effluent comprises ethylene. The effluent is washed with water to remove acetic acid. The acetic acid is recovered from the aqueous stream by means of solvent extraction.

Mixed metal oxide catalysts having an amorphous content of not less than 40 wt. % are prepared by calcining the catalyst precursor fully or partially enclosed by a porous material having a melting temperature greater than 600 C. in an inert container including heating the catalyst precursor at a rate from 0.5 to 10 C. per minute from room temperature to a temperature from 370 C. to 540 C. under a stream of pre heated gas chosen from steam and inert gas and mixtures thereof at a pressure of greater than or equal to 1 psig having a temperature from 300 C. to 540 C. and holding the catalyst precursor at that temperature for at least 2 hours and cooling the catalyst precursor to room temperature.