Patent classifications
C08F2/14
Olefin polymerization process with continuous transfer
A process for the preparation of a polyolefin is disclosed. The process includes introducing one or more olefin reactants, diluents and polymerization catalyst into a first loop reactor, and while circulating the olefin reactants, diluents and polymerization catalyst in the first loop reactor. The method includes polymerizing the one or more olefin reactants to produce a polyolefin slurry comprising liquid diluent and solid olefin polymer particles. The method includes withdrawing polyolefin slurry comprising solid olefin polymer particles and diluent from the first reactor and introducing the withdrawn particles into a second loop reactor, by means of one or more settling legs provided on the first reactor, wherein each settling leg has an inlet connected to the first reactor and an outlet connected to the second reactor by means of a transfer line wherein at least one settling leg is continuously open allowing continuous transfer of solid olefin polymer particles from the first loop reactor to the second loop reactor. The process further comprises controlling the continuous transfer of solid olefin polymer particles from the first loop reactor to the second loop reactor by at least one continuously open settling leg.
Polymerization process
The present invention relates to a process for supply of a polymerization catalyst component to a polymerization reactor which comprises: a. Providing a first stream comprising the catalyst component in a first line, which first line is connected to and downstream of a pump outlet or of a flow control valve, b. Providing a diluent stream in a second line, c. Contacting the first stream and the diluent stream to form a mixed stream and passing the mixed stream to a polymerization reactor,
characterised in that the mixing of the first stream and the diluent stream takes place by providing the first stream from the first line and the diluent stream from the second line separately to a mixing chamber which has an enlarged cross-section compared to the first and second lines.
Polymerization process
The present invention relates to a process for supply of a polymerization catalyst component to a polymerization reactor which comprises: a. Providing a first stream comprising the catalyst component in a first line, which first line is connected to and downstream of a pump outlet or of a flow control valve, b. Providing a diluent stream in a second line, c. Contacting the first stream and the diluent stream to form a mixed stream and passing the mixed stream to a polymerization reactor,
characterised in that the mixing of the first stream and the diluent stream takes place by providing the first stream from the first line and the diluent stream from the second line separately to a mixing chamber which has an enlarged cross-section compared to the first and second lines.
System and method for improving dump tank purge time
A system including a dump tank to receive a reactor product comprising a polymer and hydrocarbons, including liquid hydrocarbons, the dump tank including a vessel with a reactor product inlet, a motive gas inlet, a purge gas inlet, gas outlet(s), and a fluid outlet, the motive gas inlet for introducing a motive gas into the vessel, the purge gas inlet for introducing a purge gas into the vessel, the one or more gas outlets located at a top of the vessel and the fluid outlet located at a bottom of the vessel and fluidly connected with a dump tank fluid outlet line having a dump tank outlet valve to control flow of fluid out of the dump tank via the fluid outlet; and a strainer fluidly connected with the dump tank fluid outlet line to allow passage of liquid hydrocarbons therethrough into a hydrocarbon outlet line.
System and method for improving dump tank purge time
A system including a dump tank to receive a reactor product comprising a polymer and hydrocarbons, including liquid hydrocarbons, the dump tank including a vessel with a reactor product inlet, a motive gas inlet, a purge gas inlet, gas outlet(s), and a fluid outlet, the motive gas inlet for introducing a motive gas into the vessel, the purge gas inlet for introducing a purge gas into the vessel, the one or more gas outlets located at a top of the vessel and the fluid outlet located at a bottom of the vessel and fluidly connected with a dump tank fluid outlet line having a dump tank outlet valve to control flow of fluid out of the dump tank via the fluid outlet; and a strainer fluidly connected with the dump tank fluid outlet line to allow passage of liquid hydrocarbons therethrough into a hydrocarbon outlet line.
METHOD FOR PRODUCING VINYL POLYMER-CONTAINING AQUEOUS LIQUID AND METHOD FOR PRODUCING WATER/OIL RESISTANT AGENT
To provide a method for producing an aqueous liquid containing a vinyl polymer, of which the production efficiency is high, without lowering the yield of the vinyl polymer.
When removing a hydrophilic organic solvent from a mixed liquid comprising a vinyl polymer, the hydrophilic organic solvent and water to produce an aqueous liquid containing the vinyl polymer, a liquid phase and a gas phase are formed in a closed container, a part of the liquid of the liquid phase is formed into small droplets and brought into contact with the gas phase to vaporize the hydrophilic organic solvent, and the vaporized hydrophilic organic solvent is removed from the closed container. Specifically, for example, a closed container 10 having a liquid inlet 22, a gas outlet 30, a liquid outlet 21, a liquid inlet 22 and a liquid outlet 21 which are connected and having an external circulating system provided with means to control the temperature and the pressure of liquid, is filled with a mixed liquid 40 to form a liquid phase 50 and a gas phase 51, the mixed liquid 40 of the liquid phase 50 is circulated from the liquid outlet 21 to the external circulating system 20, and the temperature and the pressure of the mixed liquid 41 in the external circulating system 20 are controlled to conditions such that the hydrophilic organic solvent is easily vaporized in liquid droplets in the gas phase 51, followed by discharging the mixed liquid 41 in the form of the small droplets from the liquid inlet 22 to the gas phase 51 and draining the gas in the gas phase 51 from the gas outlet 30.
Particle size control of metallocene catalyst systems in loop slurry polymerization reactors
Catalyst compositions containing a metallocene compound, a solid activator, and a co-catalyst, in which the solid activator or the supported metallocene catalyst has a d50 average particle size of 15 to 50 μm and a particle size distribution of 0.5 to 1.5, can be contacted with an olefin in a loop slurry reactor to produce an olefin polymer. A representative ethylene-based polymer produced using the catalyst composition has excellent dart impact strength and low gels, and can be characterized by a HLMI from 4 to 10 g/10 min, a density from 0.944 to 0.955 g/cm.sup.3, a higher molecular weight component with a Mn from 280,000 to 440,000 g/mol, and a lower molecular weight component with a Mw from 30,000 to 45,000 g/mol and a ratio of Mz/Mw ranging from 2.3 to 3.4.
Particle size control of metallocene catalyst systems in loop slurry polymerization reactors
Catalyst compositions containing a metallocene compound, a solid activator, and a co-catalyst, in which the solid activator or the supported metallocene catalyst has a d50 average particle size of 15 to 50 μm and a particle size distribution of 0.5 to 1.5, can be contacted with an olefin in a loop slurry reactor to produce an olefin polymer. A representative ethylene-based polymer produced using the catalyst composition has excellent dart impact strength and low gels, and can be characterized by a HLMI from 4 to 10 g/10 min, a density from 0.944 to 0.955 g/cm.sup.3, a higher molecular weight component with a Mn from 280,000 to 440,000 g/mol, and a lower molecular weight component with a Mw from 30,000 to 45,000 g/mol and a ratio of Mz/Mw ranging from 2.3 to 3.4.
BLOCK COPOLYMER
The present application relates to a block copolymer and its use. The present application can provides a block copolymer that has an excellent self assembling property or phase separation property and therefore can be used in various applications and its use.
Ziegler-Natta Catalyst Composition for Preparing Polyethylene
The Zigler-Natta catalyst composition of the present disclosure provides uniform polyethylene having a molecular weight in the range from 1 million g/mol to 12 million g/mol. The Zigler-Natta catalyst composition of the present disclosure comprises external electron donor selected from the group consisting of substituted silanediyl diacetate, trialkyl borate and tetraalkoxysilane.