A continuous process for converting waste plastic into recycle for polypropylene polymerization is provided. The process integrates refinery operations to provide an effective and efficient recycle process. The process comprises selecting waste plastics containing polyethylene and polypropylene and then passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a naphtha/diesel fraction, a heavy fraction, and char. The naphtha/diesel fraction is passed to a refinery FCC unit, from which is recovered a liquid petroleum gas C.sub.3 olefin/paraffin mixture. The C.sub.3 paraffins and C.sub.3 olefins are separated into different fractions with a propane/propylene splitter. The C.sub.3 olefin fraction is passed to a propylene polymerization reactor. The C.sub.3 paraffin fraction is optionally passed to a dehydrogenation unit to produce additional propylene and then the resulting C.sub.3 olefin is passed to a propylene polymerization reactor. The heavy fraction of pyrolyzed oil is passed to an isomerization dewaxing unit to produce a lubricating base oil.

A continuous process for converting waste plastic into recycle for polypropylene polymerization is provided. The process integrates refinery operations to provide an effective and efficient recycle process. The process comprises selecting waste plastics containing polyethylene and polypropylene and then passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a naphtha/diesel fraction, a heavy fraction, and char. The naphtha/diesel fraction is passed to a refinery FCC unit, from which is recovered a liquid petroleum gas C.sub.3 olefin/paraffin mixture. The C.sub.3 paraffins and C.sub.3 olefins are separated into different fractions with a propane/propylene splitter. The C.sub.3 olefin fraction is passed to a propylene polymerization reactor. The C.sub.3 paraffin fraction is optionally passed to a dehydrogenation unit to produce additional propylene and then the resulting C.sub.3 olefin is passed to a propylene polymerization reactor. The heavy fraction of pyrolyzed oil is passed to an isomerization dewaxing unit to produce a lubricating base oil.

The present invention relates to polypropylene particles and a method for preparing same, the polypropylene particles being formed from a polypropylene resin, and having a melting index (M.I.) of 1000 g/10 min or more when the particles are re-melted under a temperature condition of 150° C. to 250° C. and a condition of atmospheric pressure to a pressure of 15 MPa.

The present invention relates to polypropylene particles and a method for preparing same, the polypropylene particles being formed from a polypropylene resin, and having a melting index (M.I.) of 1000 g/10 min or more when the particles are re-melted under a temperature condition of 150° C. to 250° C. and a condition of atmospheric pressure to a pressure of 15 MPa.

A catalyst compound and process for olefin polymerization. The catalyst can be represented by Formula (I):

##STR00001##

wherein: M is a transition metal selected from group 3, 4, or 5 of the Periodic Table of Elements; L is a linking group selected from any one or more difunctional C.sub.1-C.sub.20 hydrocarbyl, aryl or substituted aryl groups; T is an optional bridging group; each X is a univalent anionic ligand, or two Xs are joined and bound to the metal atom to form a metallocycle ring, or two Xs are joined to form a chelating ligand, a diene ligand, or an alkylidene ligand; R.sup.1 and R.sup.2 are each independently a hydrogen atom or substituted or unsubstituted C.sub.1 to C.sub.20 hydrocarbyl group; R.sup.3, R.sup.5, R.sup.6 and R.sup.7 are each independently a hydrogen atom or a substituted or unsubstituted C.sub.1 to C.sub.20 hydrocarbyl group, and, optionally, any two of R.sup.5, R.sup.6, and R.sup.7 can be joined to form a cyclic structure; R.sup.4 is a substituted or unsubstituted aryl group; and R.sup.8, R.sup.9, R.sup.10, and R.sup.11 are each independently a substituted or unsubstituted C.sub.1 to C.sub.6 hydrocarbyl group and, optionally, R.sup.9 and R.sup.10 are joined to form a cyclic structure.

A catalyst compound and process for olefin polymerization. The catalyst can be represented by Formula (I):

##STR00001##

wherein: M is a transition metal selected from group 3, 4, or 5 of the Periodic Table of Elements; L is a linking group selected from any one or more difunctional C.sub.1-C.sub.20 hydrocarbyl, aryl or substituted aryl groups; T is an optional bridging group; each X is a univalent anionic ligand, or two Xs are joined and bound to the metal atom to form a metallocycle ring, or two Xs are joined to form a chelating ligand, a diene ligand, or an alkylidene ligand; R.sup.1 and R.sup.2 are each independently a hydrogen atom or substituted or unsubstituted C.sub.1 to C.sub.20 hydrocarbyl group; R.sup.3, R.sup.5, R.sup.6 and R.sup.7 are each independently a hydrogen atom or a substituted or unsubstituted C.sub.1 to C.sub.20 hydrocarbyl group, and, optionally, any two of R.sup.5, R.sup.6, and R.sup.7 can be joined to form a cyclic structure; R.sup.4 is a substituted or unsubstituted aryl group; and R.sup.8, R.sup.9, R.sup.10, and R.sup.11 are each independently a substituted or unsubstituted C.sub.1 to C.sub.6 hydrocarbyl group and, optionally, R.sup.9 and R.sup.10 are joined to form a cyclic structure.

A polymerization process includes contacting an olefin or a mixture of the olefin and one or more copolymerizable comonomers under polymerization conditions with a catalyst composition and forming a polymer with a total ash content of less than 15 ppm. The catalyst composition includes one or more polymerization catalysts; and a mixed external electron donor comprising a selectivity control agent comprising at least one silicon-containing compound containing at least one C1-C10 alkoxy group bonded to a silicon atom.

A polymerization process includes contacting an olefin or a mixture of the olefin and one or more copolymerizable comonomers under polymerization conditions with a catalyst composition and forming a polymer with a total ash content of less than 15 ppm. The catalyst composition includes one or more polymerization catalysts; and a mixed external electron donor comprising a selectivity control agent comprising at least one silicon-containing compound containing at least one C1-C10 alkoxy group bonded to a silicon atom.

The present disclosure provides natural gas and petrochemical processing systems, including oxidative coupling of methane reactor systems that may integrate process inputs and outputs to cooperatively utilize different inputs and outputs in the production of higher hydrocarbons from natural gas and other hydrocarbon feedstocks. The present disclosure also provides apparatuses and methods for heat exchange, such as an apparatus that can perform boiling and steam super-heating in separate chambers in order to reach a target outlet temperature that is relatively constant as the apparatus becomes fouled. A system of the present disclosure may include an oxidative coupling of methane (OCM) subsystem that generates a product stream comprising compounds with two or more carbon atoms, and a dual compartment heat exchanger downstream of, and fluidically coupled to, the OCM subsystem.

The present disclosure provides natural gas and petrochemical processing systems, including oxidative coupling of methane reactor systems that may integrate process inputs and outputs to cooperatively utilize different inputs and outputs in the production of higher hydrocarbons from natural gas and other hydrocarbon feedstocks. The present disclosure also provides apparatuses and methods for heat exchange, such as an apparatus that can perform boiling and steam super-heating in separate chambers in order to reach a target outlet temperature that is relatively constant as the apparatus becomes fouled. A system of the present disclosure may include an oxidative coupling of methane (OCM) subsystem that generates a product stream comprising compounds with two or more carbon atoms, and a dual compartment heat exchanger downstream of, and fluidically coupled to, the OCM subsystem.