C08F10/06

Circular economy for plastic waste to polypropylene via refinery FCC unit
11584890 · 2023-02-21 · ·

Provided is a continuous process for converting waste plastic into recycle for polypropylene polymerization. The process comprises selecting waste plastics containing polyethylene and/or polypropylene, and passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a naphtha/diesel fraction, a heavy fraction, and char. Pyrolysis oil and wax, comprising naphtha/diesel and heavy fractions, is passed to a refinery FCC unit. A liquid petroleum gas C.sub.3 olefin/paraffin mixture is recovered from the FCC unit. The C.sub.3 paraffins and C.sub.3 olefins are separated into different fractions with the C.sub.3 olefin fraction passed to a propylene polymerization reactor, and the C.sub.3 paraffin fraction passed optionally to a dehydrogenation unit to produce additional propylene.

Circular economy for plastic waste to polypropylene via refinery FCC unit
11584890 · 2023-02-21 · ·

Provided is a continuous process for converting waste plastic into recycle for polypropylene polymerization. The process comprises selecting waste plastics containing polyethylene and/or polypropylene, and passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a naphtha/diesel fraction, a heavy fraction, and char. Pyrolysis oil and wax, comprising naphtha/diesel and heavy fractions, is passed to a refinery FCC unit. A liquid petroleum gas C.sub.3 olefin/paraffin mixture is recovered from the FCC unit. The C.sub.3 paraffins and C.sub.3 olefins are separated into different fractions with the C.sub.3 olefin fraction passed to a propylene polymerization reactor, and the C.sub.3 paraffin fraction passed optionally to a dehydrogenation unit to produce additional propylene.

CATALYSTS

A metallocene complex of formula (I): each X is a sigma-ligand; in the group R.sub.2Si— at least one R is methyl or ethyl, and the other R is selected from methyl, ethyl, n-propyl, isopropyl, n-butyl or isobutyl, pentyl, hexyl, cyclohexyl and phenyl; each R.sup.1 independently is the same or can be different and are a CH.sub.2—R.sup.7 group, with R.sup.7 being H or linear or branched C.sub.1-6-alkyl group, C.sub.3-8 cycloalkyl group, or C.sub.6-10 aryl group; each R.sup.2 is independently a —CH═, —CY═, —CH.sub.2—, —CHY— or —CY.sub.2— group, wherein Y is a C.sub.1-6 hydrocarbyl group and where n is 2-6; each R.sup.3 and R.sup.4 are independently the same or can be different and are hydrogen, a linear or branched C.sub.1-6-alkyl group, a C.sub.7-20 arylalkyl, C.sub.7-20 alkylaryl group, C.sub.6-20 aryl group, or an —OY group, wherein Y is a is a C.sub.1-6 hydrocarbyl group; R.sup.5 is a linear or branched C.sub.1-6-alkyl group, C.sub.7-20 arylalkyl, C.sub.7-20 alkylaryl group or C.sub.6-20-aryl group; and R.sup.6 is a C(R.sup.8).sub.3 group, with R.sup.8 being a linear or branched C.sub.1-6 alkyl group; (A) wherein at least one R.sup.3 per phenyl group and at least one R.sup.4 is not hydrogen, and wherein at least one R.sup.3 per phenyl group and at least one R.sup.4 is hydrogen; or (B) wherein one R.sup.3 is an —OY group, wherein Y is a is a C.sub.1-6 hydrocarbyl group, in 4 position of each phenyl group and the two other R.sup.3 groups are tert-butyl groups; and/or (C) wherein one R.sup.4 is an —OY group, wherein Y is a is a C.sub.1-6 hydrocarbyl group, in 4-position of the phenyl ring and the two other R.sup.4 groups are tert-butyl groups.

##STR00001##

CATALYSTS

A metallocene complex of formula (I): each X is a sigma-ligand; in the group R.sub.2Si— at least one R is methyl or ethyl, and the other R is selected from methyl, ethyl, n-propyl, isopropyl, n-butyl or isobutyl, pentyl, hexyl, cyclohexyl and phenyl; each R.sup.1 independently is the same or can be different and are a CH.sub.2—R.sup.7 group, with R.sup.7 being H or linear or branched C.sub.1-6-alkyl group, C.sub.3-8 cycloalkyl group, or C.sub.6-10 aryl group; each R.sup.2 is independently a —CH═, —CY═, —CH.sub.2—, —CHY— or —CY.sub.2— group, wherein Y is a C.sub.1-6 hydrocarbyl group and where n is 2-6; each R.sup.3 and R.sup.4 are independently the same or can be different and are hydrogen, a linear or branched C.sub.1-6-alkyl group, a C.sub.7-20 arylalkyl, C.sub.7-20 alkylaryl group, C.sub.6-20 aryl group, or an —OY group, wherein Y is a is a C.sub.1-6 hydrocarbyl group; R.sup.5 is a linear or branched C.sub.1-6-alkyl group, C.sub.7-20 arylalkyl, C.sub.7-20 alkylaryl group or C.sub.6-20-aryl group; and R.sup.6 is a C(R.sup.8).sub.3 group, with R.sup.8 being a linear or branched C.sub.1-6 alkyl group; (A) wherein at least one R.sup.3 per phenyl group and at least one R.sup.4 is not hydrogen, and wherein at least one R.sup.3 per phenyl group and at least one R.sup.4 is hydrogen; or (B) wherein one R.sup.3 is an —OY group, wherein Y is a is a C.sub.1-6 hydrocarbyl group, in 4 position of each phenyl group and the two other R.sup.3 groups are tert-butyl groups; and/or (C) wherein one R.sup.4 is an —OY group, wherein Y is a is a C.sub.1-6 hydrocarbyl group, in 4-position of the phenyl ring and the two other R.sup.4 groups are tert-butyl groups.

##STR00001##

Metallocene catalyst compositions and polymerization process therewith

This invention relates bisindenyl metallocene catalyst compounds having long (at least 4 carbon atoms) linear alkyl groups substituted at the two position and substituted or unsubstituted aryl groups at the four position and process using such catalyst compounds, particularly in the solution process at higher temperatures.

Metallocene catalyst compositions and polymerization process therewith

This invention relates bisindenyl metallocene catalyst compounds having long (at least 4 carbon atoms) linear alkyl groups substituted at the two position and substituted or unsubstituted aryl groups at the four position and process using such catalyst compounds, particularly in the solution process at higher temperatures.

Resin additive composition, thermoplastic resin composition, and molded article thereof

Provided are a resin additive composition which is excellent in fluidity and can impart excellent physical properties to a thermoplastic resin, a thermoplastic resin composition, and a molded article thereof. A resin additive composition is composed of a phosphoric acid ester compound (A) represented by the following general formula (1): ##STR00001##
(in the formula (1), R.sup.1 to R.sup.4 each independently represent a hydrogen atom or a linear or branched alkyl group having 1 to 9 carbon atoms, and R.sup.5 represents an alkylidene group having 1 to 4 carbon atoms) and a fatty acid sodium salt (B) represented by the following general formula (2): ##STR00002##
(in the formula (2), R.sup.6 represents a group introduced From an aliphatic organic acid having 7 to 30 carbon atoms), and the mass ratio of (B)/(A) is 0.55 to 2.0.

Resin additive composition, thermoplastic resin composition, and molded article thereof

Provided are a resin additive composition which is excellent in fluidity and can impart excellent physical properties to a thermoplastic resin, a thermoplastic resin composition, and a molded article thereof. A resin additive composition is composed of a phosphoric acid ester compound (A) represented by the following general formula (1): ##STR00001##
(in the formula (1), R.sup.1 to R.sup.4 each independently represent a hydrogen atom or a linear or branched alkyl group having 1 to 9 carbon atoms, and R.sup.5 represents an alkylidene group having 1 to 4 carbon atoms) and a fatty acid sodium salt (B) represented by the following general formula (2): ##STR00002##
(in the formula (2), R.sup.6 represents a group introduced From an aliphatic organic acid having 7 to 30 carbon atoms), and the mass ratio of (B)/(A) is 0.55 to 2.0.

Thermoplastic elastomer for carbon fiber reinforced plastic bonding lamination
11572460 · 2023-02-07 · ·

The present invention relates to a thermoplastic elastomer for carbon fiber reinforced plastic bonding lamination, which is contained in a layer to be laminated on a layer composed of a carbon-fiber reinforced plastic, wherein the thermoplastic elastomer for carbon fiber reinforced plastic bonding lamination contains a styrene-based thermoplastic elastomer and a polymer modified by an α,β-unsaturated carboxylic acid, the styrene-based thermoplastic elastomer contains components (a) to (d), and a concentration of an α,β-unsaturated carboxylic acid derived from the polymer modified by the α,β-unsaturated carboxylic acid is 0.01 to 10% by mass.

Thermoplastic elastomer for carbon fiber reinforced plastic bonding lamination
11572460 · 2023-02-07 · ·

The present invention relates to a thermoplastic elastomer for carbon fiber reinforced plastic bonding lamination, which is contained in a layer to be laminated on a layer composed of a carbon-fiber reinforced plastic, wherein the thermoplastic elastomer for carbon fiber reinforced plastic bonding lamination contains a styrene-based thermoplastic elastomer and a polymer modified by an α,β-unsaturated carboxylic acid, the styrene-based thermoplastic elastomer contains components (a) to (d), and a concentration of an α,β-unsaturated carboxylic acid derived from the polymer modified by the α,β-unsaturated carboxylic acid is 0.01 to 10% by mass.