C08F114/26

Ultra-Low Wear Magnetic Polymer Composite
20230272184 · 2023-08-31 ·

Polytetrafluoroethylene filled with FeCo microparticles provides an ultralow wear, magnetic, multifunctional tribological material. For example, PTFE filled with an 5 wt. % of equiatomic, prealloyed FeCo powder resulted in steady state wear rates of 2.7×10.sup.−7 mm.sup.3/Nm, approaching that of PTFE-filled alumina. Comparable wear rates were not recovered for PTFE filled with just iron or cobalt microparticles.

Ultra-Low Wear Magnetic Polymer Composite
20230272184 · 2023-08-31 ·

Polytetrafluoroethylene filled with FeCo microparticles provides an ultralow wear, magnetic, multifunctional tribological material. For example, PTFE filled with an 5 wt. % of equiatomic, prealloyed FeCo powder resulted in steady state wear rates of 2.7×10.sup.−7 mm.sup.3/Nm, approaching that of PTFE-filled alumina. Comparable wear rates were not recovered for PTFE filled with just iron or cobalt microparticles.

METHOD FOR PRODUCING LOW-MOLECULAR WEIGHT POLYTETRAFLUOROETHYLENE, AND POWDER

A method for producing low-molecular-weight polytetrafluoroethylene which includes: (1) irradiating high-molecular-weight polytetrafluoroethylene with radiation to a dose of 250 kGy or higher substantially in the absence of oxygen to provide low-molecular-weight polytetrafluoroethylene having a melt viscosity at 380° C. of 1.0×10.sup.2 to 7.0×10.sup.5 Pa.Math.s. Also disclosed is a powder containing the low-molecular-weight polytetrafluoroethylene, the powder being substantially free from any of perfluorooctanoic acid and salts thereof.

METHOD FOR PRODUCING LOW-MOLECULAR WEIGHT POLYTETRAFLUOROETHYLENE, AND POWDER

A method for producing low-molecular-weight polytetrafluoroethylene which includes: (1) irradiating high-molecular-weight polytetrafluoroethylene with radiation to a dose of 250 kGy or higher substantially in the absence of oxygen to provide low-molecular-weight polytetrafluoroethylene having a melt viscosity at 380° C. of 1.0×10.sup.2 to 7.0×10.sup.5 Pa.Math.s. Also disclosed is a powder containing the low-molecular-weight polytetrafluoroethylene, the powder being substantially free from any of perfluorooctanoic acid and salts thereof.

METHOD FOR PRODUCING LOW-MOLECULAR WEIGHT POLYTETRAFLUOROETHYLENE, AND POWDER

A method for producing low-molecular-weight polytetrafluoroethylene which includes: (1) irradiating high-molecular-weight polytetrafluoroethylene with radiation to a dose of 250 kGy or higher substantially in the absence of oxygen to provide low-molecular-weight polytetrafluoroethylene having a melt viscosity at 380° C. of 1.0×10.sup.2 to 7.0×10.sup.5 Pa.Math.s. Also disclosed is a powder containing the low-molecular-weight polytetrafluoroethylene, the powder being substantially free from any of perfluorooctanoic acid and salts thereof.

METHOD FOR PRODUCING POLYTETRAFLUOROETHYLENE

A method for producing polytetrafluoroethylene includes a step of polymerizing tetrafluoroethylene in an aqueous medium in the presence of a hydrocarbon surfactant and a polymerization initiator to obtain polytetrafluoroethylene and a step of adding at least one selected from the group consisting of a radical scavenger and a decomposer of a polymerization initiator after the initiation of polymerization.

METHOD FOR PRODUCING POLYTETRAFLUOROETHYLENE

A method for producing polytetrafluoroethylene includes a step of polymerizing tetrafluoroethylene in an aqueous medium in the presence of a hydrocarbon surfactant and a polymerization initiator to obtain polytetrafluoroethylene and a step of adding at least one selected from the group consisting of a radical scavenger and a decomposer of a polymerization initiator after the initiation of polymerization.

COMPOSITION, STRETCHED BODY AND METHOD OF MANUFACTURING THEREOF

A composition having a breaking strength of 10.0 N or more, containing a polytetrafluoroethylene, and substantially free from a compound represented by the following general formula (3):


(H—(CF.sub.2).sub.8—SO.sub.3).sub.qM.sup.2  General Formula (3): wherein M.sup.2 is H, a metal atom, NR.sup.5.sub.4, where each R.sup.5 may be the same or different and is H or an organic group having 1 to 10 carbon atoms, imidazolium optionally having a substituent, pyridinium optionally having a substituent, or phosphonium optionally having a substituent; and q is 1 or 2.

COMPOSITION, STRETCHED BODY AND METHOD OF MANUFACTURING THEREOF

A composition having a breaking strength of 10.0 N or more, containing a polytetrafluoroethylene, and substantially free from a compound represented by the following general formula (3):


(H—(CF.sub.2).sub.8—SO.sub.3).sub.qM.sup.2  General Formula (3): wherein M.sup.2 is H, a metal atom, NR.sup.5.sub.4, where each R.sup.5 may be the same or different and is H or an organic group having 1 to 10 carbon atoms, imidazolium optionally having a substituent, pyridinium optionally having a substituent, or phosphonium optionally having a substituent; and q is 1 or 2.

Method for manufacturing fluoropolymer

A method for producing a fluoropolymer, which includes polymerizing a fluoromonomer in an aqueous medium in the presence of a polymer (1), the polymer (1) including a polymerized unit derived from a monomer CX.sub.2═CY(—CZ.sub.2—O—Rf-A), wherein X is the same or different and is —H or —F; Y is —H, —F, an alkyl group, or a fluorine-containing alkyl group; Z is the same or different and is —H, —F, an alkyl group, or a fluoroalkyl group; Rf is a C1-C40 fluorine-containing alkylene group or a C—C100 fluorine-containing alkylene group and having an ether bond; and A is —COOM, —SO.sub.3M, or —OSO.sub.3M, wherein M is —H, a metal atom, —NR.sup.7.sub.4, imidazolium optionally having a substituent, pyridinium optionally having a substituent, or phosphonium optionally having a substituent, wherein R.sup.7 is H or an organic group, providing that at least one of X, Y, and Z contains a fluorine atom.