A hollow fusion panel, made of a combination of new and recycled materials, includes a first layer, a second layer, a first panel member and a second panel member, wherein the first panel member and the second panel member are constructed to form a hollow integral structure. The first layer and the second layer are at least partially overlapped and composited such that a plurality portions of the second panel member are recessed in a direction toward the first panel member to form a predetermined number of supporting structures distributed in a predetermined manner, wherein each of the supporting structures forms a recessed cavity therein and is at least partially fused with the first panel member.

A structure, such as a tabletop, may be constructed from blow-molded plastic. The tabletop may include an upper surface, a lower surface, and a hollow interior portion disposed between the upper surface and the lower surface. A lip may extend downwardly relative to the lower surface of the tabletop, and the lip may include an outer surface and an inner surface. One or more supports may be disposed in the inner surface of the lip, and one or more joints may be disposed in the inner surface of the lip. A joint may be disposed between adjacent supports, and a distal portion of the lip may include a compression edge. A lower portion of the supports may contact the compression edge, and/or a lower portion of the joints may contact the compression edge.

A large, thin, generally planar panel constructed from blow-molded plastic may include a first surface, a second surface, and a hollow interior portion disposed between the first and second surfaces. The panel may include a nominal panel thickness (PT), which may be the distance between the first surface and the second surface, and a nominal wall thickness (WT), which may be the thickness of the outer wall of the blow-molded plastic structure. A plurality of depressions may be integrally formed in the second surface and a nominal distance (D) separating adjacent depressions may be measured from an edge of one depression to an edge of the adjacent depression. The relationship between the nominal panel thickness, the nominal wall thickness, and the nominal distance between adjacent depressions is shown by the equation WT.Math.PT.Math.D0.030.

The present invention provides a shelter apparatus, wherein at least one of a construction panel of the shelter apparatus is constructed with a hollow fusion panel, which includes a first layer, a second layer, a first panel member and a second panel member, wherein the first panel member and the second panel member are constructed to form a hollow integral structure. The first layer and the second layer are at least partially overlapped and composited such that a plurality of portions of the second panel member are recessed in a direction toward the first panel member to form a predetermined number of supporting structures distributed in a predetermined manner, wherein each of the supporting structures forms a recessed cavity therein and is at least partially fused with the first panel member.

A composite board has a vacuum molded surface plate (12) and a bottom plate (13). Edges of the surface plate (12) and the bottom plate (13) are fixed into one piece by thermoplastic fixation, and a top wall of each supporting protrusion (135) and a body of the surface plate (12) are fixed into one piece by thermoplastic fixation. The composite board is formed by superimposing at least two layers of boards. A method for manufacturing the composite board provides process guidance for manufacturing the composite board.