A powder composition suitable for use in laser sintering for printing a three-dimensional object. The powder composition includes a polyaryletherketone (PAEK) powder having a plurality of particles. The plurality of particles having a mean diameter of D50. The composition includes a plurality of carbon fibers having a mean length L50. L50 is greater than D50. The particles are substantially non-spherical. A portion of the carbon fiber is embedded into the particle via high intensity mixing.

Surface-treated polymeric particles which are dispersible in water or an aqueous solution without the aid of any surfactant. Surface treatment of hydrophobic polymeric particles is carried out to increase the surface energy and to render the surfaces of the particles hydrophilic, thereby eliminating the need for a surfactant to disperse the polymeric particles in water or an aqueous solution. As such, a surfactantless slurry can be formed from the surface-treated particles for the fabrication of fiber-reinforced thermoplastic composite structures.

Surface-treated polymeric particles which are dispersible in water or an aqueous solution without the aid of any surfactant. Surface treatment of hydrophobic polymeric particles is carried out to increase the surface energy and to render the surfaces of the particles hydrophilic, thereby eliminating the need for a surfactant to disperse the polymeric particles in water or an aqueous solution. As such, a surfactantless slurry can be formed from the surface-treated particles for the fabrication of fiber-reinforced thermoplastic composite structures.

Provided is a composition suitable for a process of building a three-dimensional object layer-by-layer by electromagnetic radiation-generated sintering, including at least one poly(aryl-ether-ketone) (PAEK), where the composition has an aromatic ether content of from 0 and 0.4% by mass, based on the total mass of the composition, and an aluminium mass content of lower than 1000 ppm. The composition may be used in process for building an object comprising sintering the composition with electromagnetic radiation. The present invention also includes a three-dimensional object obtained by such a process. A process for preparing the composition is also provided.

Provided is a composition suitable for a process of building a three-dimensional object layer-by-layer by electromagnetic radiation-generated sintering, including at least one poly(aryl-ether-ketone) (PAEK), where the composition has an aromatic ether content of from 0 and 0.4% by mass, based on the total mass of the composition, and an aluminium mass content of lower than 1000 ppm. The composition may be used in process for building an object comprising sintering the composition with electromagnetic radiation. The present invention also includes a three-dimensional object obtained by such a process. A process for preparing the composition is also provided.

The invention relates to a Poly(aryl-ether-ketone) (PAEK) composition, useful in a process for building a three-dimensional object layer by layer by electromagnetic radiation-generated sintering, said composition being characterized in that it has an aromatic ether content comprised between 0 and 0.4% by mass and an aluminium mass content lower than 1000 ppm, preferably lower than 600 ppm and more preferably lower than 500 ppm.

The invention relates to a Poly(aryl-ether-ketone) (PAEK) composition, useful in a process for building a three-dimensional object layer by layer by electromagnetic radiation-generated sintering, said composition being characterized in that it has an aromatic ether content comprised between 0 and 0.4% by mass and an aluminium mass content lower than 1000 ppm, preferably lower than 600 ppm and more preferably lower than 500 ppm.

A powder composition suitable for laser sintering for printing a three-dimensional object obtained by pre-heating a raw PEKK to evaporate a liquid solvent in the raw PEKK and the grinding the raw PEKK to form a PEKK powder, the powder composition having a first fraction comprising a polyetherketoneketone (PEKK) powder having a plurality of particles, the plurality of particles having a mean diameter D50 in the range of 30 μm to 150 μm. The plurality of particles of the first fraction are substantially non-spherical.

A powder composition suitable for laser sintering for printing a three-dimensional object obtained by pre-heating a raw PEKK to evaporate a liquid solvent in the raw PEKK and the grinding the raw PEKK to form a PEKK powder, the powder composition having a first fraction comprising a polyetherketoneketone (PEKK) powder having a plurality of particles, the plurality of particles having a mean diameter D50 in the range of 30 μm to 150 μm. The plurality of particles of the first fraction are substantially non-spherical.

A method of making a PEEK-PEoEK copolymer having R.sub.PEEK and RPEoEK repeat units in a molar ratio R.sub.PEEK/R.sub.PEoEK ranging from 95/5 to 45/55, the PEEK-PEoEK copolymer obtained from the method and the polymer composition including the PEEK-PEoEK copolymer, at least one reinforcing filler, at least one additive, or a combination thereof, shaped articles including the polymer composition, polymer-metal junctions including the polymer composition. Also described are methods of making the polymer composition, methods of making the shaped articles, and methods of making the polymer-metal junctions.