Polyurethane foams are made by curing a reaction mixture that contains an aromatic polyisocyanate, at least one isocyanate-reactive material having an average functionality of at least 2 and an equivalent weight of at least 200 per isocyanate-reactive group, at least one blowing agent, at least one surfactant and at least one catalyst, and a certain 3-oxopropanamide compound. Foams so produced emit low levels of aldehydes.

Provided herein is a method of producing a polyurethane foam. The method includes dispersing turbostratic graphene in a polymerization solution. The polymerization solution includes a first component for polymerization into a polymer. The method includes adding a second component for polymerizing with the first component to chemically convert the polymerization solution into a polyurethane foam. Provided herein is also a polyurethane foam which includes a turbostratic graphene and a polymer formed from the polymerization of a polyol with an isocyanate. Provided herein is also a turbostratic graphene dispersion which includes a turbostratic graphene and a solvent for dispersing the turbostratic graphene.

The present disclosure relates to acid-blocked pyrrolidine catalysts for use in a polyurethane formulation. The polyurethane formulation includes the acid-blocked pyrrolidine catalyst, a compound containing an isocyanate functional group, an active hydrogen-containing compound and a halogenated olefin compound. The use of such acid-blocked pyrrolidine catalysts show surprisingly low reactivity with halogenated olefin compounds yet sufficient reactivity to catalyze polyurethane formation.

A process is described for producing PU foams, especially rigid PU foams, based on foamable reaction mixtures containing polyisocyanates, compounds having reactive hydrogen atoms, blowing agents, foam stabilizers, and possibly further additives, wherein polymer particles are additionally used, the average particle size of the polymer particles being <100 μm, preferably <70 μm, especially 5 to 50 μm.

This invention relates to an in-situ formed polyol blend having an overall functionality of 2 to 3 and an overall hydroxyl number of 50 to 150. A process for preparing these polyol blends is also disclosed. These in-situ formed polyol blends are suitable for preparing viscoelastic flexible polyurethane foams. A process for preparing these foams is also disclosed.

Flexible polyurethane foams are made by reacting a hydrophilic quasi-prepolymer, water and a polymer polyol in the presence of a silicone surfactant and an ethylene oxide/higher alkylene oxide block copolymer. The foams exhibit desirably low densities and compression sets, and have good thermal and moisture-wicking properties. The foams are useful in bedding and other comfort applications in which they are exposed to body heat and bear at least a portion of the weight of the user. The thermal and moisture wicking properties contribute to perceived comfort for the user.

The present disclosure relates to a polyol resin blend for use in a polyurethane formulation. The polyol resin blend generally includes (a) an amine having a pKa value between about 6 and about 8.5 and a protonated amine obtained by contacting a methylamino-containing tertiary amine or primary etheramine having a pKa value greater than about 9 and an acid compound, (b) a polyol, and (c) a halogenated olefin. The present disclosure also provides polyurethane formulations containing the polyol resin blend and methods of making polyurethane foam from such polyurethane formulations.

A biodegradable foam which includes a poly-ester-based polyurethane foam and a mixture comprised of a soil-dwelling carbon-digesting bacteria embedded in a carrier compound. The mixture of the soil-dwelling carbon-digesting bacteria is homogenously dispersed throughout the polyester-based polyurethane foam. This biodegradable foam exhibits biodegradation rates higher than a polyester-based polyurethane foam absent the soil-dwelling carbon-digesting bacteria.

Disclosed are a polyol composition using carbon dioxide, a method for preparing a polyurethane foam using the polyol composition, and a polyurethane foam prepared using the method. A method for preparing a polyurethane foam includes reacting isocyanate with a polyol composition containing a polyol compound having a synthetic polyol containing carbon dioxide, a chain extender, and a foaming agent.

Provided is a material having an excellent sound-absorbing performance which can be easily applied to the desired area at the operation site and which can effectively prevent sound leakage. The material includes an open-cell soft polyurethane foam prepared from a 2-part reactive urethane resin composition prepared from a polyisocyanate component and a polyol-containing component, wherein the polyol-containing component comprises a polyol component, catalysts, a foam stabilizer, an amine compound having primary or secondary amino groups, and carbon dioxide; wherein an average sound absorption coefficient of said polyurethane foam is 30% or more, measured in accordance with JIS A 1405-2:2007 for 63 hertz to 5000 hertz; and the length of liquid-dripping is within 300 mm.