A thermoplastic prepreg includes a mat, web, or fabric of fibers and hollow glass microspheres that are positioned atop the mat, web, or fabric of fibers or dispersed therein. The thermoplastic prepreg also includes a thermoplastic polymer that is fully impregnated through the mat, web, or fabric of fibers and the hollow glass microspheres so that the thermoplastic prepreg has a void content of less than 3% by volume of the thermoplastic prepreg. The thermoplastic material is polymerized monomers and oligomers in which greater than 90% by weight of the monomers or oligomers react to form the thermoplastic material.

The present invention relates to a composite material obtained by in situ polymerization of a thermoplastic resin with a fibrous material. More particularly the present invention relates to a polymeric composite material obtained by in-situ polymerization of a thermoplastic (meth)acrylic resin and a fibrous material containing long fibers and its use, a process for making such a composite material and manufactured mechanical or structured part or article comprising this polymeric composite material.

A resin composite film comprising a cellulose microfiber sheet and a resin, the resin composite film satisfying the following: (1) in a modulus mapping obtained by an examination of a cross-section with an AFM along the thickness direction, the fibers constituting the cellulose microfiber sheet have an average fiber diameter and a maximum fiber diameter, both calculated through image analysis, of 0.01-2.0 m and 15 m or smaller, respectively; and (2) at least one surface of the resin composite film has an overcoat resin layer having an average thickness, determined from the modulus mapping, of 0.3-100 m.

The prepreg sheet, which is an intermediate of molded articles, has a nonwoven fabric having carbon fibers and thermoplastic resin fibers, wherein the prepreg sheet has a thickness expansion rate of 250% or less after being heated for 90 seconds at a temperature of the melting point of the thermoplastic resin fiber to the melting point+100 C.

A resin composition is provided, which includes 1 part by weight of (a) thermally conductive resin with a biphenyl group, 1.0 to 10.0 parts by weight of (b) polyphenylene oxide, 0.01 to 5.0 parts by weight of (c) hardener, and 0.1 to 5.0 parts by weight of (d) inorganic filler. (d) Inorganic filler is boron nitride, aluminum nitride, silicon nitride, silicon carbide, aluminum oxide, carbon nitride, octahedral carbon, or a combination thereof with a surface modified by iron-containing oxide. (d) Inorganic filler is sheet-shaped or needle-shaped.

Fiber-containing polymethyl methacrylate (PMMA) prepregs are described that include a first and second plurality of fibers. The second plurality of fibers is made from a different material than the first plurality of fibers. The PMMA prepregs also contain a polymerized resin that includes polymethyl methacrylate that has been formed from a reactive resin composition that includes methyl methacrylate. Methods of making fiber-containing PMMA prepregs are also described.

A fuel pipe for an aircraft having a wall made of a material including a matrix composed of an epoxy copolymer obtained through the reaction of a resin of the bisphenol A diglycidyl ether type with an amine hardener, and from 3 to 5% of an organically modified nanoclay by weight of the epoxy copolymer, the nanoclay including layered magnesium aluminum silicate platelets, and reinforcing fibers embedded in the matrix. In one example, the resin is a bisphenol A epichlorohydrin based resin, a phenol, 4,40-(1-methylethylidene) bis-polymer with (chloromethyl) oxirane; the nanoclay is provided in a 4% weight proportion to the epoxy copolymer, and is a montmorillonite; the amine hardener is an amidoamine.

A system and method for aligning discontinuous fibers, manufacturing tailored preforms, and composite materials comprised of highly aligned discontinuous fibers.

A curable matrix resin composition containing a thermoset resin component and metastable thermoplastic particles, wherein the metastable thermoplastic particles are particles of semi-crystalline thermoplastic material with an amorphous polymer fraction that will undergo crystallization upon heating to a crystallization temperature T.sub.c. A fiber-reinforced polymeric composite material containing metastable thermoplastic particles is also disclosed.

In the present invention a family of preferably bio-based resins is disclosed. The resins exhibit a broad range of applicability in terms of suitable processing techniques. The resins are designed in a manner that allows the introduction of functional in the resin backbone capable of providing adhesion towards reinforcements. The invention also relates to specimen manufactured with said resin.