A method for producing a High Internal Phase Emulsion foam is provided that comprises forming a first High Internal Phase Emulsion from an oil phase comprising monomer, crosslinking agent, emulsifier; and an aqueous phase. The High Internal Phase Emulsion is pumped into a water bath. The High Internal Phase Emulsion cures in the bath.

A method for continuous High Internal Phase Emulsion (HIPE) foam production. A HIPE is produced then extruded onto a belt. After polymerization, a portion of the saturated aqueous phase is removed using a vacuum box. A nip insert is inserted under the vacuum box to raise the vacuum box leading to improved uniformity of the HIPE in the cross direction along the belt.

A High Internal Phase Emulsion (HIPE) foam having cellulose nanoparticles.