A method for preparing a semi-rigid melamine foam plastic, comprising Step (1): adding a formaldehyde solution and polyvinyl alcohol (PVA) to a reactor, heating the reactor, and adding alkali; Step (2): feeding solid melamine powder and a modifier 3-aminopropyltriethoxysilane (APTES) into the reactor, raising the temperature in the reactor to 75-85° C., adjusting the pH value of the solution of material by adding acid; heating the solution of material, performing a heat preservation reaction, and then adding alkali, Step (3): feeding a predetermined amount of foaming agent, emulsifier, auxiliary agent and curing agent into a stirring reactor to obtain a mixed auxiliary agent; pumping the mixed auxiliary agent and the semi-rigid modified melamine resin into an emulsifier; placing the emulsified resin into a microwave heating chamber for microwave foaming; Step (4): cutting the semi-rigid melamine foam plastic obtained in step (3) and then drying.

A method of forming a polymeric foam material is provided and includes providing a precursor material having a first thickness, the precursor material being an open-cell foam material and applying a uniaxial compressive force to the precursor material to compress the precursor material to a second thickness, the compressive force causing a cell structure of the precursor material to collapse. The method also includes heating the precursor material at a molding temperature for a first time period while the compressive force is applied, the first time period being sufficient to heat the precursor material to a softening temperature, removing the compressive force from the precursor material, and maintaining the cell structure of the precursor material in a collapsed state.

A compact, highly expandable sorbent made from polymeric materials is contemplated. The resulting sorbent can absorb more than 20 times its original volume owing to an internal foam-like structure having micron-level voids bisected by internal struts which themselves have nano-level pores. Further, this sorbent can be compressed and reused multiple times, thereby making it an ideal substance to facilitate separation of disparate fluids, such as oils floating on or within an aqueous solution.

A method, a device, and a composition are disclosed. The method includes providing a polyol blend that includes a polyol resin and an electromagnetic (EMA) additive, providing an isocyanate resin selected such that blending the isocyanate resin with the polyol blend results in an EMA spray foam. The device includes a first compartment containing an isocyanate resin and a second compartment containing a polyol blend, which includes a polyol resin and an EMA additive. The composition includes a polyurethane spray foam and an EMA additive blended into the polyurethane spray foam.

Polymer matrix composite comprising a porous polymeric network; and a plurality of thermally conductive particles distributed within the polymeric network structure; wherein the thermally conductive particles are present in a range from 15 to 99 weight percent, based on the total weight of the thermally conductive particles and the polymer (excluding the solvent); and wherein the polymer matrix composite has a density of at least 0.3 g/cm.sup.3; and methods for making the same. The polymer matrix composites are useful, for example, in electronic devices.

Provided is a material having an excellent sound-absorbing performance which can be easily applied to the desired area at the operation site and which can effectively prevent sound leakage. The material includes an open-cell soft polyurethane foam prepared from a 2-part reactive urethane resin composition prepared from a polyisocyanate component and a polyol-containing component, wherein the polyol-containing component comprises a polyol component, catalysts, a foam stabilizer, an amine compound having primary or secondary amino groups, and carbon dioxide; wherein an average sound absorption coefficient of said polyurethane foam is 30% or more, measured in accordance with JIS A 1405-2:2007 for 63 hertz to 5000 hertz; and the length of liquid-dripping is within 300 mm.

Methods of forming a lightweight reinforced thermoplastic core layer and articles including the core layer are described. In some examples, the methods use a combination of thermoplastic material, reinforcing fibers and bicomponent fibers to enhance retention of lofting agents in the core layer. The processes permit the use of less material while still providing sufficient lofting capacity in the final formed core layer.

A flexible cellular foam or fabric product is coated with a coating including highly thermally conductive nanomaterials. The highly thermally conductive nanomaterials may be carbon nanomaterials, metallic, or non-metallic solids. The carbon nanomaterials may include, but are not necessarily limited to, carbon nanotubes and graphene nanoplatelets. The highly thermally conductive nanomaterials may include but are not limited to nano-sized solids that may include graphite flakes, for example. When coated on a surface of flexible foam, the presence of nanomaterials may impart greater thermal effusivity, greater thermal conductivity, and/or a combination of these improvements. The flexible foam product may be polyurethane foam, latex foam, polyether polyurethane foam, viscoelastic foam, high resilient foam, polyester polyurethane foam, foamed polyethylene, foamed polypropylene, expanded polystyrene, foamed silicone, melamine foam, among others.

A charging member for an image forming apparatus may include a conductive support and a surface layer on the conductive support and not in contact with a photosensitive member. The surface layer may comprise a urethane foam including foam cells and having a foam structure based on the foam cells, the foam cells including open cells.

A composition and method for making extruded polystyrene (XPS) foam is provided. The composition includes an infrared attenuation agent composition comprising conductive polymers to achieve an XPS foam having an improved thermal insulation performance. In some exemplary embodiments, the conductive polymers comprise doped polypyrrole and doped polyaniline. In some exemplary embodiments, the XPS foam includes a carbon dioxide-based blowing agent.