Methods for preparing waterborne heat seal coating compositions are disclosed, including (A) melt blending an ethylene vinyl acetate copolymer, a tackifier, and a wax in a first mixing apparatus to form a melt blend, (B) contacting the melt blend with an initial aqueous stream comprising a neutralizing agent, water, and a surfactant in an emulsification zone of the second mixing apparatus to form a dispersion, and (C) diluting the dispersion with water in a dilution zone of the second mixing apparatus to form the waterborne heat seal coating composition. Methods for preparing waterborne heat seal coating compositions are also disclosed, including (A) melt blending an ethylene vinyl acetate copolymer, a tackifier, and a wax in a mixing and conveying zone of a mixing apparatus to form a melt blend, (B) contacting the melt blend with an initial aqueous stream comprising a neutralizing agent, water, and a surfactant in an emulsification zone of the mixing apparatus to form a dispersion, and (C) diluting the dispersion with water in a dilution zone of the mixing apparatus to form the waterborne heat seal coating composition, wherein the length-to-diameter ratio of the extruder mixing apparatus is greater than or equal to 12 to 1. Waterborne heat seal coating compositions prepared according to the disclosed methods are also disclosed.

Methods for preparing waterborne heat seal coating compositions are disclosed, including (A) melt blending an ethylene vinyl acetate copolymer, a tackifier, and a wax in a first mixing apparatus to form a melt blend, (B) contacting the melt blend with an initial aqueous stream comprising a neutralizing agent, water, and a surfactant in an emulsification zone of the second mixing apparatus to form a dispersion, and (C) diluting the dispersion with water in a dilution zone of the second mixing apparatus to form the waterborne heat seal coating composition. Methods for preparing waterborne heat seal coating compositions are also disclosed, including (A) melt blending an ethylene vinyl acetate copolymer, a tackifier, and a wax in a mixing and conveying zone of a mixing apparatus to form a melt blend, (B) contacting the melt blend with an initial aqueous stream comprising a neutralizing agent, water, and a surfactant in an emulsification zone of the mixing apparatus to form a dispersion, and (C) diluting the dispersion with water in a dilution zone of the mixing apparatus to form the waterborne heat seal coating composition, wherein the length-to-diameter ratio of the extruder mixing apparatus is greater than or equal to 12 to 1. Waterborne heat seal coating compositions prepared according to the disclosed methods are also disclosed.

Disclosed herein are ethylene-based polymers generally characterized by a density of at least 0.94 g/cm.sup.3, a high load melt index from 4 to 20 g/10 min, a zero-shear viscosity at 190° C. from 20,000 to 400,000 kPa-sec, and a relaxation time at 190° C. from 225 to 3000 sec. These ethylene polymers can be produced by peroxide-treating a broad molecular weight distribution Ziegler-catalyzed resin, and can be used in large diameter, thick wall pipes and other end-use applications.

Disclosed herein are ethylene-based polymers generally characterized by a density of at least 0.94 g/cm.sup.3, a high load melt index from 4 to 20 g/10 min, a zero-shear viscosity at 190° C. from 20,000 to 400,000 kPa-sec, and a relaxation time at 190° C. from 225 to 3000 sec. These ethylene polymers can be produced by peroxide-treating a broad molecular weight distribution Ziegler-catalyzed resin, and can be used in large diameter, thick wall pipes and other end-use applications.

A composition comprising the reaction product of a polypropylene comprising at least 50 mol % propylene, and having a molecular weight distribution (Mw/Mn) greater than 6, a branching index (g′.sub.vis) of at least 0.97, and a melt strength greater than 10 cN determined using an extensional rheometer at 190° C.; and within the range from 0.01 to 3 wt % of at least one organic peroxide, by weight of the polypropylene and organic peroxide. Such hyperbranched polypropylenes are useful in films, foamed articles, and thermoformed articles.

A composition comprising the reaction product of a polypropylene comprising at least 50 mol % propylene, and having a molecular weight distribution (Mw/Mn) greater than 6, a branching index (g′.sub.vis) of at least 0.97, and a melt strength greater than 10 cN determined using an extensional rheometer at 190° C.; and within the range from 0.01 to 3 wt % of at least one organic peroxide, by weight of the polypropylene and organic peroxide. Such hyperbranched polypropylenes are useful in films, foamed articles, and thermoformed articles.

Methods for processing polyolefin recyclates including, but not limited to, polyethylene and polypropylene and compositions therefrom are provided. polyolefin recyclate feedstocks can be visbroken to improve processing characteristics and/or devolatilized to remove waste byproducts to produce processed polyolefin recyclates. Processed polyolefin recyclates are compounded with pre-consumer polyolefins to produce blend compositions having acceptable or even improved processing characteristics. Such pre-consumer polyolefins can also be visbroken to further tailor processing characteristics of such polymer blends. A combination of extruders and/or extruder zones can be used at the same or different locations for visbreaking and/or compounding of both polyolefin recyclate and/or pre-consumer polyolefins.

A metallocene complex of formula (I): each X is a sigma-ligand; in the group R.sub.2Si— at least one R is methyl or ethyl, and the other R is selected from methyl, ethyl, n-propyl, isopropyl, n-butyl or isobutyl, pentyl, hexyl, cyclohexyl and phenyl; each R.sup.1 independently is the same or can be different and are a CH.sub.2—R.sup.7 group, with R.sup.7 being H or linear or branched C.sub.1-6-alkyl group, C.sub.3-8 cycloalkyl group, or C.sub.6-10 aryl group; each R.sup.2 is independently a —CH═, —CY═, —CH.sub.2—, —CHY— or —CY.sub.2— group, wherein Y is a C.sub.1-6 hydrocarbyl group and where n is 2-6; each R.sup.3 and R.sup.4 are independently the same or can be different and are hydrogen, a linear or branched C.sub.1-6-alkyl group, a C.sub.7-20 arylalkyl, C.sub.7-20 alkylaryl group, C.sub.6-20 aryl group, or an —OY group, wherein Y is a is a C.sub.1-6 hydrocarbyl group; R.sup.5 is a linear or branched C.sub.1-6-alkyl group, C.sub.7-20 arylalkyl, C.sub.7-20 alkylaryl group or C.sub.6-20-aryl group; and R.sup.6 is a C(R.sup.8).sub.3 group, with R.sup.8 being a linear or branched C.sub.1-6 alkyl group; (A) wherein at least one R.sup.3 per phenyl group and at least one R.sup.4 is not hydrogen, and wherein at least one R.sup.3 per phenyl group and at least one R.sup.4 is hydrogen; or (B) wherein one R.sup.3 is an —OY group, wherein Y is a is a C.sub.1-6 hydrocarbyl group, in 4 position of each phenyl group and the two other R.sup.3 groups are tert-butyl groups; and/or (C) wherein one R.sup.4 is an —OY group, wherein Y is a is a C.sub.1-6 hydrocarbyl group, in 4-position of the phenyl ring and the two other R.sup.4 groups are tert-butyl groups.

##STR00001##

A metallocene complex of formula (I): each X is a sigma-ligand; in the group R.sub.2Si— at least one R is methyl or ethyl, and the other R is selected from methyl, ethyl, n-propyl, isopropyl, n-butyl or isobutyl, pentyl, hexyl, cyclohexyl and phenyl; each R.sup.1 independently is the same or can be different and are a CH.sub.2—R.sup.7 group, with R.sup.7 being H or linear or branched C.sub.1-6-alkyl group, C.sub.3-8 cycloalkyl group, or C.sub.6-10 aryl group; each R.sup.2 is independently a —CH═, —CY═, —CH.sub.2—, —CHY— or —CY.sub.2— group, wherein Y is a C.sub.1-6 hydrocarbyl group and where n is 2-6; each R.sup.3 and R.sup.4 are independently the same or can be different and are hydrogen, a linear or branched C.sub.1-6-alkyl group, a C.sub.7-20 arylalkyl, C.sub.7-20 alkylaryl group, C.sub.6-20 aryl group, or an —OY group, wherein Y is a is a C.sub.1-6 hydrocarbyl group; R.sup.5 is a linear or branched C.sub.1-6-alkyl group, C.sub.7-20 arylalkyl, C.sub.7-20 alkylaryl group or C.sub.6-20-aryl group; and R.sup.6 is a C(R.sup.8).sub.3 group, with R.sup.8 being a linear or branched C.sub.1-6 alkyl group; (A) wherein at least one R.sup.3 per phenyl group and at least one R.sup.4 is not hydrogen, and wherein at least one R.sup.3 per phenyl group and at least one R.sup.4 is hydrogen; or (B) wherein one R.sup.3 is an —OY group, wherein Y is a is a C.sub.1-6 hydrocarbyl group, in 4 position of each phenyl group and the two other R.sup.3 groups are tert-butyl groups; and/or (C) wherein one R.sup.4 is an —OY group, wherein Y is a is a C.sub.1-6 hydrocarbyl group, in 4-position of the phenyl ring and the two other R.sup.4 groups are tert-butyl groups.

##STR00001##

Provided are a resin composition for a tackifier or an adhesive and a preparation method thereof. Provided is a resin composition for a tackifier or an adhesive, which includes a hydrogenated petroleum resin with a controlled hydrogenation rate to have excellent compatibility with polyolefin and to exhibit high transparency while having improved quality including adhesive property.