This invention relates to a one-step process for making a polymer composite suspension for coating plastic films characterized in that a first polymer is synthesized in-situ optionally in the presence of other polymers and in the presence of clay. Preferably the polymer composite suspension comprises a) 1.0 to 11.0 wt % of clay or silane modified clay, b) 0.1 to 10.0 wt % of poly (acrylic acid), which is a copolymer of acrylic acid (AA) with at least one other monomer selected from 2-ethylhexyl acrylate (EHA), β-carboxyethyl acrylate (β-CEA), methacrylamidoethyl ethylene urea (WAM II) and ethoxylated behenyl methacrylate (β-FM), c) 1.0 to 15.0 wt % of other polymers, preferably poly (vinyl alcohol) and d) 70 to 97 wt % of water or mixture of water with 2-propanol. The coating films made from the suspensions show good barrier capabilities against water vapor and oxygen can be used to make barrier layers on or within plastic films for packaging applications. The invention also relates to methods for making silane modified clay usable in the process for making the suspensions.

Inorganic particulate compositions containing inorganic particles associated with a copolymer of a hydrophilic monomer and a hydrophobic monomer associated with the inorganic particles are provided. The particulate composition satisfies at least one of the following properties: a BET surface area of the inorganic particles is greater than 8 m.sup.2/g, a Hegman value of the inorganic particles is 75 microns or less, and a rate of water loss from the composition upon drying from a moisture level greater than 2% wt % is at least 30% greater than a composition having a corresponding content of a polyacrylate polymer associated with the particles. A method to prepare the composition and formulations for inks, paints, coatings and filled polymeric articles containing the inorganic particulate composition are also provided.

Proposed are an organic-inorganic composite synthetic resin using a highly flame-retardant organically modified nanoparticle, and a production method thereof. The method for producing the organic-inorganic composite synthetic resin using a highly flame-retardant organically modified nanoparticle includes the steps of: adding and stirring metal ion-based phosphinate, melamine cyanurate, and nanoclay to a container containing an aqueous or oily solvent, applying ultrasonic waves and high pressure energy to the stirred solution to prepare a highly flame-retardant organically modified silicate solution through a chemical bonding, and then adding a synthetic resin to form synthetic leather and foam used as life consumer goods to the silicate solution, processing and drying it.

Proposed are an organic-inorganic composite synthetic resin using a highly flame-retardant organically modified nanoparticle, and a production method thereof. The method for producing the organic-inorganic composite synthetic resin using a highly flame-retardant organically modified nanoparticle includes the steps of: adding and stirring metal ion-based phosphinate, melamine cyanurate, and nanoclay to a container containing an aqueous or oily solvent, applying ultrasonic waves and high pressure energy to the stirred solution to prepare a highly flame-retardant organically modified silicate solution through a chemical bonding, and then adding a synthetic resin to form synthetic leather and foam used as life consumer goods to the silicate solution, processing and drying it.

Provided herein are surface treated pigments and methods of making and using the surface treated pigments. The surface treated pigments can comprise a mineral pigment surface treated with a hydrophilic latex composition and a hydrophobic material, which produce a film on an outer surface of the pigment. The hydrophobic material can be selected from a silane, a siloxane, or a siloxane/silicone resin blend, wax, fatty acid, styrene-butadiene latex, or a mixture thereof. The hydrophilic latex composition can be selected from a straight (meth)acrylic latex emulsion, a styrene-(meth)acrylic latex emulsion, or a blend thereof. The surface treated pigment has a surface energy that is less than a surface energy of the mineral pigment alone, a water contact angle of at least 90° and a dodecane contact angle of less than 150°.

Provided herein are surface treated pigments and methods of making and using the surface treated pigments. The surface treated pigments can comprise a mineral pigment surface treated with a hydrophilic latex composition and a hydrophobic material, which produce a film on an outer surface of the pigment. The hydrophobic material can be selected from a silane, a siloxane, or a siloxane/silicone resin blend, wax, fatty acid, styrene-butadiene latex, or a mixture thereof. The hydrophilic latex composition can be selected from a straight (meth)acrylic latex emulsion, a styrene-(meth)acrylic latex emulsion, or a blend thereof. The surface treated pigment has a surface energy that is less than a surface energy of the mineral pigment alone, a water contact angle of at least 90° and a dodecane contact angle of less than 150°.

A reflective particulate material comprises a particulate substrate, and a coating on the particulate substrate. The coated reflective particulate material may have a relative error of an amount of the coating on the particulate substrate of about 5% to about 15%, and/or a dust index of about 5 or lower, and/or a staining loss of about 8% to about 11%. A method of manufacturing the reflective particulate material comprises mixing the particulate substrate with a liquid coating composition to form a wet particulate mixture, passing the wet particulate mixture through at least one heat zone to remove water and/or moisture, and curing the coating material in the coating composition.

A reflective particulate material comprises a particulate substrate, and a coating on the particulate substrate. The coated reflective particulate material may have a relative error of an amount of the coating on the particulate substrate of about 5% to about 15%, and/or a dust index of about 5 or lower, and/or a staining loss of about 8% to about 11%. A method of manufacturing the reflective particulate material comprises mixing the particulate substrate with a liquid coating composition to form a wet particulate mixture, passing the wet particulate mixture through at least one heat zone to remove water and/or moisture, and curing the coating material in the coating composition.

Described herein are methods for continuous production of an exfoliated two-dimensional (2D) material comprising passing a 2D material mixture through a convergent-divergent nozzle, the 2D material mixture comprising a 2D layered material and a compressible fluid. The method of the present disclosure employs physical compression and expansion of a flow of high-pressure gases, leaving the 2D layered material largely defect free to produce an exfoliated 2D layered in a simple, continuous, and environmentally friendly manner.

A method of producing an electromagnetic wave shielding sheet by which an electromagnetic wave shielding sheet having a high shielding property against an electromagnetic wave and having low cost is produced. The method of producing an electromagnetic wave shielding sheet includes; preparing a dispersion containing carbon nanotubes, an inorganic pigment, carboxymethyl cellulose, and water; and drying the dispersion. In the dispersion, a ratio of a mass of the inorganic pigment to a mass of the carbon nanotubes is 1/4 or more and 1 or less