The present disclosure relates to an additive manufacturing (AM) method for making a three-dimensional (3D) object, comprising a) depositing successive layers of a powdered material (M), at least partially recycled, comprising at least one poly(ether ketone ketone) (PEKK), having a phosphorus content of more than 30 ppm, as measured by Inductively Coupled Plasma Optical Emission Spectrometry (ICP-OES), and b) selectively sintering each layer prior to deposition of the subsequent layer.

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A particulate material for powder bed fusion has specific particle size characteristics and includes a thermoplastic and a sulfonate salt having the structure (A), wherein Z is a phosphorus atom or a nitrogen atom; each occurrence of X is independently halogen or hydrogen provided that at least one X is halogen; b, d, and e are integers from zero to 12; c is 0 or 1 provided that when c is 1, d and e are not both zero; R.sup.11-13 are each independently C.sub.1-C.sub.12 hydrocarbyl; R.sup.14 is C.sub.1-C.sub.18 hydrocarbyl; and Y is selected from (B)—wherein R.sup.15 is hydrogen or C.sub.1-C.sub.12 hydrocarbyl. Also described is a method of powder bed fusion utilizing the particulate material.

A particulate material useful for additive manufacturing contains a semicrystalline polycarbonate or a semicrystalline polyetherimide. The particles of the particulate material are characterized by a narrow volume-based distribution of equivalent spherical diameters in which the median equivalent spherical diameter (Dv50) M is in the range 35 to 85 micrometers, the equivalent spherical diameter corresponding to 1 percent of the cumulative undersize distribution (DvO1) is greater than 2 micrometers, and the equivalent spherical diameter corresponding to 99 percent of the cumulative undersize distribution (Dv99) is less than 115 micrometers. Also described is a method of additive manufacturing utilizing the particulate material.

The present invention is a liquid-repellent heat sealable film that is excellent in liquid repellency and heat-sealing property, and has durability. The film comprises: a resin layer applied and formed on at least one surface of a substrate; and a large number of oxide microparticles adhered to the surface of the resin layer, wherein, in the resin layer, a plurality of heat-sealable particulate resins is bonded to each other, while maintaining their particulate forms, and is also bonded to the substrate surface to form a projecting and recessed structure, and the oxide microparticles are adhered to the surface of the particulate resin in an exposed state, without being buried.

Methods and systems, and components made according to the methods and systems, are disclosed relating to improved methods for fabricating resin-containing composite prepreg materials, wherein the prepreg plies are treated with a particulate material to achieve predetermined spatially variable shear and tack values at a predetermined location on at least one prepreg ply surface of at least one prepreg ply.

Ways of preparing a partially crystalline polycarbonate powder are provided that include dissolving an amorphous polycarbonate in a polar aprotic solvent to form a first solution of solubilized polycarbonate at a first temperature. The first solution is then cooled to a second temperature, the second temperature being lower than the first temperature, where a portion of the solubilized polycarbonate precipitates from the first solution to form a second solution including the partially crystalline polycarbonate powder. Certain partially crystalline polycarbonate powders resulting from such methods are particularly useful in additive manufacturing processes, including powder bed fusion processes.

A coating composition comprising a blend of one or more polyester resins and a low molecular weight highly functional resin component is described herein, where the coating composition is in the form of a powder and is configured to form a thin coating that demonstrates optimal adhesion to the substrate.

The present disclosure relates to selective laser sintering printing and thermally conductive polymers used therein. Also described are processes for forming an article using selective laser sintering techniques.

A stain resistant coating composition includes: urethane acrylate core-shell particles including (1) a polymeric acrylic core; and (2) a polymeric shell including a urethane linkage. The polymeric shell is formed from a reaction mixture including an isocyanate and a polyol. The polyol is substantially free of a six or more consecutive methylene group chain and/or the polyol is formed from monomers comprising a monomer content including at least 10 wt % substituted polyol and/or substituted polyacid and/or at least 25 wt % polyol or polyacid containing cyclic content, based on the total weight of the monomers forming the polyol.

Ways of preparing a partially crystalline polycarbonate powder are provided that include dissolving an amorphous polycarbonate in a polar aprotic solvent to form a first solution of solubilized polycarbonate at a first temperature. The first solution is then cooled to a second temperature, the second temperature being lower than the first temperature, where a portion of the solubilized polycarbonate precipitates from the first solution to form a second solution including the partially crystalline polycarbonate powder. Certain partially crystalline polycarbonate powders resulting from such methods are particularly useful in additive manufacturing processes, including powder bed fusion processes.