A method of manufacturing a building panel with a decorative surface layer, a core and a balancing and/or protective layer, wherein the method includes applying a first layer of a first powder based mix, including wood fibres and a thermosetting binder, on a core; applying a liquid substance on the first powder based mix; drying the first powder based mix; turning the core with the dried first powder based mix such that the first powder based mix points downwards; applying a second layer on the upper part of the core; and curing the first and second layers by providing heat and pressure, wherein the first layer forms the balancing and/or protective layer and the second layer forms the decorative surface layer in the building panel.

The present invention is directed to a powder coating composition including a hydroxy-functional polymer, a carbodiimide crosslinker, and an organometallic catalyst. The present invention is also directed to a substrate at least partially coated with the powder coating composition. The present invention is also directed to a method of applying a coating composition to a substrate including: applying the powder coating composition to a substrate and heating the powder coating composition to form a coating over the substrate.

A mar and scratch resistant additive that possesses multifunctional and other characteristics is described. The additive comprises a binder system platform that is easily introduced into a wide range of chemical coating platforms. The additive may also be introduced to these coatings by way of a silica carrier to simplify its use.

A powder coating composition includes: a film-forming resin; a lignin polymer that is substantially free of sulfonate or sulfonic acid groups; and a crosslinker reactive with functional groups of the film-forming resin and the lignin polymer. The lignin polymer includes at least 5 weight % of the powder coating composition, based on the total solids weight of the powder coating composition. Further, when cured to form a coating, the film-forming resin and lignin polymer react and chemically bond with the crosslinker to form a binder of the coating.

A powder coating composition can include: a polyester polymer comprising carboxylic acid functional groups; a crosslinker reactive with the carboxylic acid functional groups of the polyester polymer; and a thermoplastic fluoropolymer unreactive with the polyester polymer and crosslinker. The powder coating composition is substantially free of an isocyanate functional crosslinker.

A composition and method for a microtexture hydrophobic or superhydrophobic coating. The microtexture coating includes a coating layer disposed on a substrate with hydrophobic or superhydrophobic particles dispersed on top of or partially embedded in the coating layer to form an outer layer. The outer layer exhibits water repellant properties. Use of the microtexture coating permits large scale, durable hydrophobic or superhydrophobic coating applications. The microtexture coating is a useful for application on wind turbines, airplanes, solar panels, windows, or cooling systems.

The invention relates to a process for coating a magnet to be inserted into a pocket of a rotor comprising the steps of providing a permanent magnet, and applying a dry powder coating comprising a prepolymer, a hardener, at least one functional filler and a blowing agent. In order to avoid premature reaction of the prepolymer, the blowing agent is a chemical blowing agent. Further, the invention relates to a permanent magnet to which a process according to the invention was applied and to a rotor comprising a permanent magnet to which a process according to the invention was applied.

A multi-functional flexibility additive that reduces surface imperfections such as orange peel, facilitates lower viscosity during endothermic reactions, provides high flexibility to the final, cured coating, and possesses chemical resistance is contemplated. The additive is formed as a binder system adhered to a resinous flow aid carrier at a preferred weight ratio of 40:60 (binder:carrier).

A multi-functional dispersant that also serves as a flow modifier and rheology modifier is contemplated. The dispersant itself is a mixture, extruded in the presence of water so as to impart moisture to that extrudate, which is formed from polyester resin, curatives, anti-corrosion pigments, UV absorbers, catalysts, flow modifiers, degassers, anti-oxidants and glass flakes. After grinding and optional mixing with a silica carrier, the resulting dispersant may be introduced to solid and liquid (by way of water) finished coating compositions in order to improve various properties of the coating.

A composition comprising the following: A) coated polymer particles, and wherein the polymer particles are formed from a first composition comprising an ethylene-based polymer that comprises the following properties: a density from 0.854 to 0.860 g/cc, and a melt index (I2) from 4.0 to 15.0 g/10 min; and wherein the polymer particles comprise a coating on at least a portion of the total surface of the polymer particles, and wherein the coating is formed from a powder composition comprising at least one inorganic powder, and at least one organic powder selected from a metal stearate and/or a polymer powder, and wherein the weight ratio of the total amount of the inorganic powder to the total amount of the organic powder is from 3.0 to 50.0; B) optionally, a propylene-based polymer.