Patent classifications
C09J123/16
ADHESIVE COMPOSITIONS, ARTICLES INCLUDING THE ADHESIVE COMPOSITIONS, AND METHODS THEREOF
The teachings herein are directed at multi-layer films, tie layer compositions for multi-layer films and related methods, and to polymeric adhesive compositions and methods for manufacturing polymeric adhesive compositions. The tie layer composition preferably adhere to polypropylene, and more preferably adheres to both polyethylene and polypropylene. The tie layer preferably includes a propylene based elastomer. The tie layer includes one or more thermoplastic polyolefins. The tie layer composition may include a grafted polyolefin, e.g., having one or more functional grafts. The polymeric adhesive compositions preferably adhere to both polypropylene surfaces and to polyethylene surfaces. The polymeric adhesive composition preferably comprises a minority amount (i.e., less than about 40 weight percent) of a propylene based elastomer polymer and a majority amount (i.e., greater than about 55 weight percent) of an ethylene containing polymer. Preferred methods for manufacturing the polymeric adhesive composition avoids thermal processing (e.g., a cycle of heating above the melting temperature and cooling below the crystallization temperature) of at least a portion (or even all) of the ethylene containing polymer after removing from a polymerization reactor and before compounding with the propylene based elastomer.
ADHESIVE COMPOSITIONS, ARTICLES INCLUDING THE ADHESIVE COMPOSITIONS, AND METHODS THEREOF
The teachings herein are directed at multi-layer films, tie layer compositions for multi-layer films and related methods, and to polymeric adhesive compositions and methods for manufacturing polymeric adhesive compositions. The tie layer composition preferably adhere to polypropylene, and more preferably adheres to both polyethylene and polypropylene. The tie layer preferably includes a propylene based elastomer. The tie layer includes one or more thermoplastic polyolefins. The tie layer composition may include a grafted polyolefin, e.g., having one or more functional grafts. The polymeric adhesive compositions preferably adhere to both polypropylene surfaces and to polyethylene surfaces. The polymeric adhesive composition preferably comprises a minority amount (i.e., less than about 40 weight percent) of a propylene based elastomer polymer and a majority amount (i.e., greater than about 55 weight percent) of an ethylene containing polymer. Preferred methods for manufacturing the polymeric adhesive composition avoids thermal processing (e.g., a cycle of heating above the melting temperature and cooling below the crystallization temperature) of at least a portion (or even all) of the ethylene containing polymer after removing from a polymerization reactor and before compounding with the propylene based elastomer.
Tires Comprising Rubber Compounds that Comprise Propylene-a-Olefin-Diene Polymers
Rubber compounds that comprise rubber and propylene-a-olefin-diene (PE(D)M) polymers may be useful in tire-related articles (e.g., tire sidewalls, inner tubes, and innerliners). Such a rubber compound may comprise: about 5 phr to about 50 phr of the PE(D)M polymer that comprises about 65 wt % to about 99.5 wt % propylene, about 0.5 wt % to about 35 wt % a-olefin that is not propylene, and 0 wt % to about 20 wt % diene, said wt % based on the weight of the PE(D)M polymer, and about 50 parts per hundred parts rubber (phr) to about 95 phr of a rubber that comprises one selected from the group consisting of the halogenated isobutylene-based rubber is selected from the group consisting of: natural rubber, polyisoprene rubber, poly(styrene-co-butadiene) rubber, polybutadiene rubber, poly(isoprene-co-butadiene) rubber, styrene-isoprene-butadiene rubber, butyl rubber, star branched butyl rubber, isobutylene-isoprene rubber, poly(isobutylene-co-alkylstyrene), a halogenated isobutylene-based rubber, polychloroprene rubber, nitrile rubber, and any combination thereof.
Tires Comprising Rubber Compounds that Comprise Propylene-a-Olefin-Diene Polymers
Rubber compounds that comprise rubber and propylene-a-olefin-diene (PE(D)M) polymers may be useful in tire-related articles (e.g., tire sidewalls, inner tubes, and innerliners). Such a rubber compound may comprise: about 5 phr to about 50 phr of the PE(D)M polymer that comprises about 65 wt % to about 99.5 wt % propylene, about 0.5 wt % to about 35 wt % a-olefin that is not propylene, and 0 wt % to about 20 wt % diene, said wt % based on the weight of the PE(D)M polymer, and about 50 parts per hundred parts rubber (phr) to about 95 phr of a rubber that comprises one selected from the group consisting of the halogenated isobutylene-based rubber is selected from the group consisting of: natural rubber, polyisoprene rubber, poly(styrene-co-butadiene) rubber, polybutadiene rubber, poly(isoprene-co-butadiene) rubber, styrene-isoprene-butadiene rubber, butyl rubber, star branched butyl rubber, isobutylene-isoprene rubber, poly(isobutylene-co-alkylstyrene), a halogenated isobutylene-based rubber, polychloroprene rubber, nitrile rubber, and any combination thereof.
Ethylene-Based Copolymer and Propylene-Alpha-Olefin-Diene Compositions for Use in Layered Articles
An elastomeric composition is provided that includes from 1 to 100 parts by weight per hundred parts by weight rubber (phr) of a first propylene-α-olefin-diene (PEDM) terpolymer comprising 70 wt % to 92.5 wt % propylene, 7.5 wt % to 30 wt % a C2 or C4-C12 α-olefin, and 3.5 wt % to 20 wt % diene, said wt % based on the weight of the PEDM terpolymer. The PEDM terpolymer V may have a Mooney viscosity (ML(1+4)) of 25 MU to 100 MU. The composition may further include from 0 to 99 phr of an ethylene-based copolymer comprising 40 wt % to 95 wt % ethylene.
Ethylene-Based Copolymer and Propylene-Alpha-Olefin-Diene Compositions for Use in Layered Articles
An elastomeric composition is provided that includes from 1 to 100 parts by weight per hundred parts by weight rubber (phr) of a first propylene-α-olefin-diene (PEDM) terpolymer comprising 70 wt % to 92.5 wt % propylene, 7.5 wt % to 30 wt % a C2 or C4-C12 α-olefin, and 3.5 wt % to 20 wt % diene, said wt % based on the weight of the PEDM terpolymer. The PEDM terpolymer V may have a Mooney viscosity (ML(1+4)) of 25 MU to 100 MU. The composition may further include from 0 to 99 phr of an ethylene-based copolymer comprising 40 wt % to 95 wt % ethylene.
Ethylene-Based Copolymer and Propylene-Alpha-Olefin-Diene Compositions for Use in Layered Articles
An elastomeric composition is provided that includes from 1 to 100 parts by weight per hundred parts by weight rubber (phr) of a first propylene-α-olefin-diene (PEDM) terpolymer comprising 70 wt % to 92.5 wt % propylene, 7.5 wt % to 30 wt % a C2 or C4-C12 α-olefin, and 3.5 wt % to 20 wt % diene, said wt % based on the weight of the PEDM terpolymer. The PEDM terpolymer V may have a Mooney viscosity (ML(1+4)) of 25 MU to 100 MU. The composition may further include from 0 to 99 phr of an ethylene-based copolymer comprising 40 wt % to 95 wt % ethylene.
Ethylene-Based Copolymer and Propylene-Alpha-Olefin-Diene Compositions for Use in Layered Articles
An elastomeric composition suitable for use in belts like transmission belts may comprise: from 5 to 100 phr of a propylene-α-olefin-diene (PEDM) terpolymer comprising 80 wt % to 97.5 wt % propylene, 2.5 wt % to 20 wt % a-olefin, and 0.5 wt % to 10 wt % diene, said wt % based on the weight of the PEDM terpolymer, and wherein the PEDM terpolymer has (a) Mooney viscosity (ML(1+4)) of 1 MU to 60 MU, (b) melt flow rate of 0.5 g/min to 100 g/min, and (c) a weight average molecular weight to n-average molecular weight (Mw/Mn) ratio of 1.5 to 3.0; and from 60 to 95 phr of an ethylene-based copolymer comprising 0 wt % to 95 wt % ethylene, 0 wt % to 10 wt % of one or more dienes, and 5 wt % to 60 wt % C3 to C12 α-olefin, said wt % based on the total weight of the ethylene-based copolymer.
Ethylene-Based Copolymer and Propylene-Alpha-Olefin-Diene Compositions for Use in Layered Articles
An elastomeric composition suitable for use in belts like transmission belts may comprise: from 5 to 100 phr of a propylene-α-olefin-diene (PEDM) terpolymer comprising 80 wt % to 97.5 wt % propylene, 2.5 wt % to 20 wt % a-olefin, and 0.5 wt % to 10 wt % diene, said wt % based on the weight of the PEDM terpolymer, and wherein the PEDM terpolymer has (a) Mooney viscosity (ML(1+4)) of 1 MU to 60 MU, (b) melt flow rate of 0.5 g/min to 100 g/min, and (c) a weight average molecular weight to n-average molecular weight (Mw/Mn) ratio of 1.5 to 3.0; and from 60 to 95 phr of an ethylene-based copolymer comprising 0 wt % to 95 wt % ethylene, 0 wt % to 10 wt % of one or more dienes, and 5 wt % to 60 wt % C3 to C12 α-olefin, said wt % based on the total weight of the ethylene-based copolymer.
Ethylene-Based Copolymer and Propylene-Alpha-Olefin-Diene Compositions for Use in Layered Articles
An elastomeric composition suitable for use in belts like transmission belts may comprise: from 5 to 100 phr of a propylene-α-olefin-diene (PEDM) terpolymer comprising 80 wt % to 97.5 wt % propylene, 2.5 wt % to 20 wt % a-olefin, and 0.5 wt % to 10 wt % diene, said wt % based on the weight of the PEDM terpolymer, and wherein the PEDM terpolymer has (a) Mooney viscosity (ML(1+4)) of 1 MU to 60 MU, (b) melt flow rate of 0.5 g/min to 100 g/min, and (c) a weight average molecular weight to n-average molecular weight (Mw/Mn) ratio of 1.5 to 3.0; and from 60 to 95 phr of an ethylene-based copolymer comprising 0 wt % to 95 wt % ethylene, 0 wt % to 10 wt % of one or more dienes, and 5 wt % to 60 wt % C3 to C12 α-olefin, said wt % based on the total weight of the ethylene-based copolymer.