A thermal cracking system includes a thermal cracking treatment unit whose technical features allow a regenerated oil or a regenerated auxiliary gas to be extracted for use as a combustible material in the combustion process of the thermal cracking treatment unit, thereby contributing substantially to recycling and reuse in order to achieve sustainable development of the environment effectively.

An apparatus and process for thermally de-manufacturing tires and other materials. The apparatus is a retort chamber with various zones in which tires are combusted to provide energy for the thermal depolymerization reaction, depolymerization takes place, and products leave the retort chamber. In one embodiment, the process reacts water with iron present in steel-belted tires to produce hydrogen, which helps to break sulfur-sulfur bonds in vulcanized materials. The water also helps control the temperature of the reaction, which allows for control over the types and relative amounts of the various depolymerization products.

An apparatus and process for thermally de-manufacturing tires and other materials. The apparatus is a retort chamber with various zones in which tires are combusted to provide energy for the thermal depolymerization reaction, depolymerization takes place, and products leave the retort chamber. In one embodiment, the process reacts water with iron present in steel-belted tires to produce hydrogen, which helps to break sulfur-sulfur bonds in vulcanized materials. The water also helps control the temperature of the reaction, which allows for control over the types and relative amounts of the various depolymerization products.

The present disclosure concerns a pyrolysis residue-discharge system fluid-tightly connectable to a pyrolysis reactor delimiting a fuel-containing cavity and having a discharge opening extending therethrough, the pyrolysis residue-discharge system comprising a residue discharge duct defining a residue discharge passageway having an inlet port and an outlet port; and a reactor-connecting end portion having a through opening, the reactor-connecting end portion being fluid-tightly connectable to the pyrolysis reactor to fluidly connect the through opening of the reactor-connecting end portion with the discharge opening of the pyrolysis reactor, the reactor-connecting end portion being fluid-tightly connectable to the residue discharge duct at the inlet port thereof to provide a fluid communication between the fuel-containing cavity of the pyrolysis reactor and the residue discharge passageway via the discharge opening. It also concerns a corresponding pyrolysis reactor assembly and a pyrolysis residue discharge method.

A biomass-based long-chain alcohol ether oxygenated additive and a preparation method and application thereof are disclosed. The additive used agricultural and forestry wastes as raw materials, and has a general chemical formula of R—(O—C.sub.1-3).sub.n—R—OH. The preparation method includes the following steps: step 1, performing drying pretreatment on biomass raw materials, performing rapid pyrolysis under an inert atmosphere to obtain a pyrolysis product containing water, gases, water-phase bio-oil and oil-phase bio-oil, separating out the water-phase bio-oil and performing catalytic hydrogenation on the water-phase bio-oil to obtain polyols; step 2, performing catalytic dehydration on the polyols obtained in step 1 under a basic catalyst system to obtain epoxyalkane; and step 3, making the epoxyalkane obtained in step 2 and methanol undergo a reaction under a molecular sieve catalyst and removing the solid catalyst by separation to obtain the long-chain alcohol ether oxygenated additive.

A system and process for producing synthetic gas from solid fuel comprising waste material, municipal solid waste or biomass, and for upgrading the synthetic gas produced. The system and process utilizes a first thermal chamber having a gasification zone in which a fuel stream is gasified by thermal oxidation to produce a first synthetic gas stream and heat; a pyrolysis reactor housed within the first thermal chamber where fuel undergoes pyrolysis to produce a second synthetic gas stream; and a thermal catalytic reactor comprising a second thermal chamber having a catalyst chamber within with a selected catalyst. The first synthetic gas stream is completely thermally oxidized to produce high temperature flue gas that imparts heat to the catalyst chamber in which the second synthetic gas stream is thermally cracked and directed over the catalyst to yield a finished gas or liquid product having a desired chemical composition as determined by the selected catalyst.

A process and an apparatus for pyrolysis of mixed plastic feedstock producing petroleum products are described. In one example, a process for producing petroleum products includes charging feedstock of mixed polymer materials into a reactor apparatus. Heat energy is applied to the feedstock while advancing the feedstock through the reactor apparatus in an anaerobic operation. The energy input to the reactor apparatus is controlled by controlling a temperature gradient within the reactor vessel to produce petroleum gas product. The process involves in situ chemical reactions comprising cracking and recombination reactions that that are controlled to convert solid hydrocarbonaceous portion of the feedstock to molten fluids and gases inside the reactor vessel and to produce gaseous petroleum products which exit the reactor vessel. The separated solid residue from the pyrolysis process is also removed from the reactions vessel.

A process and an apparatus for pyrolysis of mixed plastic feedstock producing petroleum products are described. In one example, a process for producing petroleum products includes charging feedstock of mixed polymer materials into a reactor apparatus. Heat energy is applied to the feedstock while advancing the feedstock through the reactor apparatus in an anaerobic operation. The energy input to the reactor apparatus is controlled by controlling a temperature gradient within the reactor vessel to produce petroleum gas product. The process involves in situ chemical reactions comprising cracking and recombination reactions that that are controlled to convert solid hydrocarbonaceous portion of the feedstock to molten fluids and gases inside the reactor vessel and to produce gaseous petroleum products which exit the reactor vessel. The separated solid residue from the pyrolysis process is also removed from the reactions vessel.

Methods, systems, and devices for liquid hydrocarbon fuel production, hydrocarbon chemical production, and aerosol capture are provided. For example, a carbon-oxygen-hydrogen (C—O—H) compound may be heated to a temperature of at least 800 degrees Celsius such that the C—O—H compound reacts through a non-oxidation reaction to generate at least a hydrocarbon compound that may be at least a component of a liquid hydrocarbon fuel or a hydrocarbon chemical. The liquid hydrocarbon fuel may be a liquid when at a temperature of 20 degrees Celsius. The C—O—H compound may include biomass. In some cases, the hydrocarbon compound produced through the non-oxidation reaction includes a hydrocarbon aerosol form as the hydrocarbon compound at least as it is produced or cools. Some embodiments include aerosol capture methods, systems, and devices, which may include passing a hydrocarbon aerosol form through a material in a liquid phase in order to gather the aerosol material.

Methods, systems, and devices for liquid hydrocarbon fuel production, hydrocarbon chemical production, and aerosol capture are provided. For example, a carbon-oxygen-hydrogen (C—O—H) compound may be heated to a temperature of at least 800 degrees Celsius such that the C—O—H compound reacts through a non-oxidation reaction to generate at least a hydrocarbon compound that may be at least a component of a liquid hydrocarbon fuel or a hydrocarbon chemical. The liquid hydrocarbon fuel may be a liquid when at a temperature of 20 degrees Celsius. The C—O—H compound may include biomass. In some cases, the hydrocarbon compound produced through the non-oxidation reaction includes a hydrocarbon aerosol form as the hydrocarbon compound at least as it is produced or cools. Some embodiments include aerosol capture methods, systems, and devices, which may include passing a hydrocarbon aerosol form through a material in a liquid phase in order to gather the aerosol material.