C10B57/045

Delayed coking plant combined heating and power generation

A system includes a heat exchange system and a power generation system. The heat exchange system includes first, second, and third heat exchangers each operable as a continuous source of heat from a delayed coking plant. The first and second heat exchangers heat first and second fluid streams to produce heated first and second fluid streams, respectively. The heated second fluid stream has a lower temperature and a greater quantity of heat than the heated first fluid stream. The third heat exchanger heats a third fluid stream to produce a heated third fluid stream that includes the heated first fluid stream and a hot fluid stream. The heated third fluid stream has a lower temperature than the heated first fluid stream. The power generation system generates power using heat from the heated second and third fluid streams.

PRE-PROCESSING CHARACTERIZATION OF RESIDUAL OIL
20170192126 · 2017-07-06 ·

A system and a method for calculating the coke, gas, and distillate yields that could be derived from residual oil if it were to be subjected to processing methods such as delayed coking, hydroprocessing, gasification, solvent deasphalting, and fluid catalytic cracking, without first performing those processing methods.

SUPERCRITICAL WATER UPGRADING PROCESS TO PRODUCE HIGH GRADE COKE

Embodiments of a process for producing high grade coke from crude oil residue include at least partially separating, in a solvent extraction unit, the crude oil residue into a deasphalted oil (DAO)-containing stream and an asphaltene containing-stream, producing a pressurized, heated DAO-containing stream, where the pressurized, heated DAO-containing stream, mixing a supercritical water stream with the pressurized, heated DAO-containing stream to create a combined feed stream, introducing the combined feed stream to an upgrading reactor system operating at supercritical temperature and pressure to yield one or more upgrading reactor output streams comprising upgraded product and a slurry mixture, where the slurry mixture comprises sulfur and one or more additional metals. The process also may include calcining the slurry mixture at a temperature of from 700 C. to 1900 C. to produce a product stream comprising the high grade coke.

A PROCESS FOR THE PRODUCTION OF NEEDLE COKE

The present disclosure relates to a process for the production of needle coke in a delayed coker plant. The needle coke so obtained by the process of the present disclosure has a co-efficient of thermal expansion (CTE) of less than 1.210.sup.6/ C. The process of the present disclosure eliminates the step of hydrotreating of the first feed and second feed for the production of good quality coke. The process of the present disclosure maximizes the production of the needle coke having low CTE and low sulfur content in the delayed coker coke drum.

PROCESS FOR CONVERSION OF WASTE PLASTICS INTO CHEMICALS
20250051648 · 2025-02-13 ·

The present invention relates to a process for the conversion of plastics to chemicals comprising in this order the steps of: (i) providing a plastics stream (A) comprising polyvinyl chloride (PVC); (ii) supplying the plastics stream (A) and a solvent (S) to a reactor vessel (1); (iii) subjecting the plastics in the reactor vessel to a temperature of 250 C. to <350, preferably of 275 C. and 325 C., preferably for a period of 5-30 minutes, under applying a vacuum, preferably of 200 mbar, or using an inert gas sweep, and evacuating the generated hydrogen chloride (B) from the vessel, wherein the PVC is partially dechlorinated to form a plastics stream (C) comprising partially unsaturated PVC; (iv) removing the plastics stream (C) comprising partially unsaturated PVC from the reaction vessel; (v) separating in a separation system (2) at least a part of the partially unsaturated PVC from the plastics stream to form a dechlorinated plastics stream (D) comprising the solvent; (vi) supplying the stream (D) comprising the solvent and the dechlorinated plastics to a solvent recovery system to recover the solvent and obtain a dechlorinated plastics stream (E); (vii) mixing the stream (E) with a recycle stream from a coker (K) to form a pre-feed stream (F); (viii) mixing the stream (F) with a coker feed (G) to product a feed stream (H) that meets the chlorine specifications for a coker unit (4); and (ix) subjecting the coker unit (4) to such conditions to obtain a liquid coker stream (I) and a solid coke product (L). Such process allows for the conversion of plastic compositions comprising PVC into chemical products that are suitable for renewed use as raw materials in for example the production of high-quality polymer materials, thereby contributing to improvement of circular use of plastic materials.

Methods and systems for upgrading heavy oil using catalytic hydrocracking and thermal coking

Methods and systems for hydroprocessing heavy oil feedstocks to form upgraded material use a colloidal or molecular catalyst dispersed within heavy oil feedstock, pre-coking hydrocracking reactor, separator, and coking reactor. The colloidal or molecular catalyst promotes upgrading reactions that reduce the quantity of asphaltenes or other coke forming precursors in the feedstock, increase hydrogen to carbon ratio in the upgraded material, and decrease boiling points of hydrocarbons in the upgraded material. The methods and systems can be used to upgrade vacuum tower bottoms and other low grade heavy oil feedstocks. The result is one or more of increased conversion level and yield, improved quality of upgraded hydrocarbons, reduced coke formation, reduced equipment fouling, processing of a wider range of lower quality feedstocks, and more efficient use of supported catalyst if used with the colloidal or molecular catalyst, as compared to a conventional hydrocracking process or a conventional thermal coking process.

INTEGRATED PROCESS FOR PRODUCING ANODE GRADE COKE
20170066971 · 2017-03-09 ·

The invention relates to processes for producing anode grade coke from whole crude oil. The invention is accomplished by first deasphalting a feedstock, followed by processing resulting DAO and asphalt fractions. The DAO fraction is hydrotreated or hydrocracked, resulting in removal of sulfur and hydrocarbons, which boil at temperatures over 370 C., and gasifying the asphalt portion in one embodiment. This embodiment includes subjecting hydrotreated and/or unconverted DAO fractions to delayed coking. In an alternate embodiment, rather than gasifying the asphalt portion, it is subjected to delayed coking in a separate reaction chamber. Any coke produced via delayed coking can be gasified.

ARTIFICIAL GRAPHITE MATERIAL FOR LITHIUM ION SECONDARY BATTERY NEGATIVE ELECTRODE, AND METHOD FOR PRODUCING SAME
20170057825 · 2017-03-02 ·

The present invention relates to an artificial graphite material for a negative electrode of a lithium ion secondary battery which shows smaller deteriorations of the capacity of charging and discharging cycles and which has a reduced internal resistance and a high output characteristic. It is an artificial graphite material for a lithium ion secondary battery negative electrode, wherein the size L(112) of a crystallite in the c-axis direction is 5 to 25 nm; the ratio (ID/IG) of the intensities of peaks is 0.05 to 0.2; and the relative absorption intensity ratio (I4.8 K/I280 K) is 5.0 to 12.0.

DELAYED COKING PLANT COMBINED HEATING AND POWER GENERATION

A system includes a heat exchange system and a power generation system. The heat exchange system includes first, second, and third heat exchangers each operable as a continuous source of heat from a delayed coking plant. The first and second heat exchangers heat first and second fluid streams to produce heated first and second fluid streams, respectively. The heated second fluid stream has a lower temperature and a greater quantity of heat than the heated first fluid stream. The third heat exchanger heats a third fluid stream to produce a heated third fluid stream that includes the heated first fluid stream and a hot fluid stream. The heated third fluid stream has a lower temperature than the heated first fluid stream. The power generation system generates power using heat from the heated second and third fluid streams.

SULFUR-DOPED NANO CARBON SYNTHESIS FROM PETROLEUM FEEDSTOCKS
20250083963 · 2025-03-13 ·

This disclosure relates to methods of thermal carbonization, including heating a petroleum feedstock and a carbonization catalyst to form a sulfur-doped carbon product.