In a method for physical and thermochemical treatment of biomass, the biomass moisture content is reduced in a dryer and ammonia (NH.sub.3) is also released from the biomass during drying. The dried biomass is then either pyrolyzed in a pyrolysis reactor and the pyrolysis gas is forwarded to and combusted in a combustion device to form flue gas, or is combusted in a combustion facility unit to form flue gas. In either case the flue gas is fed to a mixer. Oxygen (O.sub.2) is metered to the flue gas in the mixer and is fed directly to the dryer as drying gas. As the drying gas passes through the dryer, the sulfur dioxide (SO.sub.2) contained in the drying gas and/or the sulfur trioxide (SO.sub.3) chemically reacts with the ammonia (NH.sub.3) to form ammonium sulfite ((NH.sub.4).sub.2SO.sub.3) and/or ammonium sulfate ((NH.sub.4).sub.2SO.sub.4). Also a treatment facility physically and thermochemically treats the biomass.

In a method for physical and thermochemical treatment of biomass, the biomass moisture content is reduced in a dryer and ammonia (NH.sub.3) is also released from the biomass during drying. The dried biomass is then either pyrolyzed in a pyrolysis reactor and the pyrolysis gas is forwarded to and combusted in a combustion device to form flue gas, or is combusted in a combustion facility unit to form flue gas. In either case the flue gas is fed to a mixer. Oxygen (O.sub.2) is metered to the flue gas in the mixer and is fed directly to the dryer as drying gas. As the drying gas passes through the dryer, the sulfur dioxide (SO.sub.2) contained in the drying gas and/or the sulfur trioxide (SO.sub.3) chemically reacts with the ammonia (NH.sub.3) to form ammonium sulfite ((NH.sub.4).sub.2SO.sub.3) and/or ammonium sulfate ((NH.sub.4).sub.2SO.sub.4). Also a treatment facility physically and thermochemically treats the biomass.

This disclosure provides a method of making a high-fixed-carbon material comprising pyrolyzing biomass to generate intermediate solids and a pyrolysis vapor; condensing the pyrolysis vapor to generate pyrolysis liquid; blending the pyrolysis liquid with the intermediate solids, to generate a mixture; and further pyrolyzing the mixture to generate a high-fixed-carbon material. A process can comprise: pyrolyzing a biomass-comprising feedstock in a first pyrolysis reactor to generate a first biogenic reagent and a first pyrolysis vapor; introducing the first pyrolysis vapor to a condensing system to generate a condenser liquid; contacting the first biogenic reagent with the condenser liquid, thereby generating an intermediate material; further pyrolyzing the intermediate material in a second pyrolysis reactor to generate a second biogenic reagent and a second pyrolysis vapor; and recovering the second biogenic reagent as a high-yield biocarbon composition. The process can further comprise pelletizing the intermediate material. Many process and system configurations are disclosed.

The present invention relates to a process and system for forming a hydrocarbon feedstock from a biomass material, and the hydrocarbon feedstock formed therefrom. The present invention also relates to a process and system for forming a bio-derived diesel fuel from a hydrocarbon feedstock, and the bio-derived diesel fuel formed therefrom, as well as intermediate treated hydrocarbon feedstocks formed during the process.

A continuous system for gasification of a biomass feedstock comprising: a fuel conditioning zone, a gasification zone and a char cooling area.

A continuous system for gasification of a biomass feedstock comprising: a fuel conditioning zone, a gasification zone and a char cooling area.

The present invention relates to a process and system for forming a hydrocarbon feedstock from a biomass material, and the hydrocarbon feedstock formed therefrom. The present invention also relates to a process and system for forming a bio-derived LPG fuel from a hydrocarbon feedstock, and the bio-derived LPG fuel formed therefrom, as well as intermediate treated hydrocarbon feedstocks formed during the process.

The present invention relates to a process and system for forming a hydrocarbon feedstock from a biomass material, and the hydrocarbon feedstock formed therefrom. The present invention also relates to a process and system for forming a bio-derived LPG fuel from a hydrocarbon feedstock, and the bio-derived LPG fuel formed therefrom, as well as intermediate treated hydrocarbon feedstocks formed during the process.

This disclosure provides a method of making a high-fixed-carbon material comprising pyrolyzing biomass to generate intermediate solids and a pyrolysis vapor; condensing the pyrolysis vapor to generate pyrolysis liquid; blending the pyrolysis liquid with the intermediate solids, to generate a mixture; and further pyrolyzing the mixture to generate a high-fixed-carbon material. A process can comprise: pyrolyzing a biomass-comprising feedstock in a first pyrolysis reactor to generate a first biogenic reagent and a first pyrolysis vapor; introducing the first pyrolysis vapor to a condensing system to generate a condenser liquid; contacting the first biogenic reagent with the condenser liquid, thereby generating an intermediate material; further pyrolyzing the intermediate material in a second pyrolysis reactor to generate a second biogenic reagent and a second pyrolysis vapor; and recovering the second biogenic reagent as a high-yield biocarbon composition. The process can further comprise pelletizing the intermediate material. Many process and system configurations are disclosed.

In some variations, the invention provides a biocarbon composition comprising a low fixed carbon material with a fixed carbon concentration from 20 wt % to 55 wt %; a high fixed carbon material with a fixed carbon concentration from 50 wt % to 100 wt % (and higher than the fixed carbon concentration of the low fixed carbon material; from 0 to 30 wt % moisture; from 0 to 15 wt % ash; and from 0 to 20 wt % of one or more additives (such as a binder). Some variations provide a process for producing a biocarbon composition, the process comprising: pyrolyzing a first biomass-containing feedstock to generate a low fixed carbon material; separately pyrolyzing a second biomass-containing feedstock to generate a high fixed carbon material; blending the low fixed carbon material with the high fixed carbon material, thereby generating an intermediate material; optionally, blending one or more additives into the intermediate material; optionally, drying the intermediate material; and recovering a biocarbon composition containing the intermediate material or a thermally treated form thereof.