A cushion includes a cushion core, adopting blasted sponge, and the cushion core comprising a main bearing area and an auxiliary bearing area; an outer cover layer, wrapping an outer layer of the cushion core, and the outer cover layer adopting a fiber material which is of a reticular structure; and a reinforcing skeleton comprising a plurality of bone bridges, and each bone bridge comprising an arch base and an arch bridge. For each bone bridge, the arch base is located at two side-by-side corners of one side of the cushion core, and is close to one side of the main bearing area; one end of the arch bridge is connected to the arch base, and the other end of the arch bridge extends to a diagonal opposite corner of the other side of the cushion core, and is close to one side of the auxiliary bearing area.

A cushion includes a cushion core, adopting blasted sponge, and the cushion core comprising a main bearing area and an auxiliary bearing area; an outer cover layer, wrapping an outer layer of the cushion core, and the outer cover layer adopting a fiber material which is of a reticular structure; and a reinforcing skeleton comprising a plurality of bone bridges, and each bone bridge comprising an arch base and an arch bridge. For each bone bridge, the arch base is located at two side-by-side corners of one side of the cushion core, and is close to one side of the main bearing area; one end of the arch bridge is connected to the arch base, and the other end of the arch bridge extends to a diagonal opposite corner of the other side of the cushion core, and is close to one side of the auxiliary bearing area.

A pocketed spring comfort layer for a bedding or seating product has pockets characterized by the individual mini coil springs of the comfort layer being pocketed with between at least one cushion assembly and a sheet of polypropylene fabric. Each cushion assembly includes at least one foam layer. A segmented seam joins the cushion assembly and the sheet of polypropylene fabric around each of the mini coil springs of the pocketed spring comfort layer. The method of making the pocketed spring comfort layer includes compressing the mini coil springs and creating pockets with a welding horn and an anvil.

A pocketed spring comfort layer for a bedding or seating product has pockets characterized by the individual mini coil springs of the comfort layer being pocketed with between at least one cushion assembly and a sheet of polypropylene fabric. Each cushion assembly includes at least one foam layer. A segmented seam joins the cushion assembly and the sheet of polypropylene fabric around each of the mini coil springs of the pocketed spring comfort layer. The method of making the pocketed spring comfort layer includes compressing the mini coil springs and creating pockets with a welding horn and an anvil.

A furniture spring system, configured to provide a seating surface. The furniture spring system comprising a lid comprising a frame. The frame comprising two opposing frame members and a retention member associated with at least one of the two opposing frame members, a slat extending between the two opposing frame members, the slat comprising an elongate body having a first end and a second end and a catch disposed at the first end or second end, wherein the catch engages the retention member to retain the slat to the frame and the catch is configured to slide back-and-forth relative to the retention member as a portion of the elongate body between the first end and the second end elastically flexes downward and upward in response to forces intermittently pushing downward on the slat during use.

A modular furniture assembly includes a transverse member and a base member. The base member includes a base frame having a bottom panel and side panels, each of the side panels having an upper chamfered edge. The base member also includes a storage cavity at least partially defined by the bottom panel and the side panels and a lid configured to be selectively mounted on the base frame such that the lid covers the storage cavity.

A method for manufacturing a furniture frame using molding techniques. A structural base is molded to create the base structure for modular furniture. Cushioning material is secured on the base structure of the modular furniture and layer(s) of upholstery material are applied over the cushioning material secured on the base structure.

A method for manufacturing a furniture frame using molding techniques. A structural base is molded to create the base structure for modular furniture. Cushioning material is secured on the base structure of the modular furniture and layer(s) of upholstery material are applied over the cushioning material secured on the base structure.

A seat pad (10) of the present invention includes a placement surface (11). A lateral slit portion (15) which extends from an outer side of the seat pad (10) toward an inner side thereof is formed in a first lateral direction (B1) along the placement surface (11), and at least a portion of the lateral slit portion (15) gradually becomes larger from the outer side of the seat pad (10) toward the inner side thereof in a thickness direction (H) orthogonal to the placement surface (11) along the first lateral direction (B1).

A seat pad (10) of the present invention includes a placement surface (11). A lateral slit portion (15) which extends from an outer side of the seat pad (10) toward an inner side thereof is formed in a first lateral direction (B1) along the placement surface (11), and at least a portion of the lateral slit portion (15) gradually becomes larger from the outer side of the seat pad (10) toward the inner side thereof in a thickness direction (H) orthogonal to the placement surface (11) along the first lateral direction (B1).