The invention relates to a class of novel surfactants that have utility in the recovery and/or extraction of oil.

The present invention generally relates to methods and process agents for bitumen extraction from ore. More specifically, the method comprises contacting a process agent to the ore and adding water to form a bitumen-containing slurry. The process agent comprises sodium silicate, an aluminate, a dodecyl sulfate, or a combination thereof.

In alternative aspects, the invention provides process for the use of ionic liquids in the remediation and amelioration of oilsand materials, including treatment of tailings products including but not limited to mature fine tailings (MFT), separation of bitumen from oilsand, bitumen transportation, remediation of spilled bitumen and dilbit, treatment (breakage) of steam assisted gravity drainage (SAGD) and heavy oil emulsions, solids removal from oil processing streams, in-situ bitumen recovery, in-situ extraction from mineral reservoirs, production well chemicals, CO2 sequestration and fracking fluids.

Separation methods for producing an extract and a raffinate from a solvent extraction feed material, wherein the feed material is derived from a process for recovering bitumen from oil sands. The methods may include producing an intra-stage recycle component from an overflow zone of a solvent extraction stage and recycling the intra-stage recycle component to the solvent extraction stage, and/or the methods may include providing an underflow component withdrawal rate for a solvent extraction stage other than a final solvent extraction stage which is greater than an underflow component withdrawal rate for the final solvent extraction stage.

A system and methods for power generation uses non-aqueous solvent. The method includes treating oil sands with a non-aqueous solvent to extract bitumen in an extraction process and separating the non-aqueous solvent from the bitumen in a solvent recovery process. The method also includes heating the non-aqueous solvent, expanding the non-aqueous solvent to generate power, and cooling the non-aqueous solvent. The method further includes recycling at least a portion of the non-aqueous solvent to the extraction process.

Hydrocarbon-containing feedstocks are processed to produce useful intermediates or products, such as fuels. For example, systems are described that can process a petroleum-containing feedstock, such as oil sands, oil shale, tar sands, and other naturally-occurring and synthetic materials that include both hydrocarbon components and solid matter, to obtain a useful intermediate or product.

Method for characterizing a heavily biodegraded oil sand ore sample by microwave-assisted bitumen extraction. Vacuum-filtration of solvent-extracted bitumen and sediments provides a means to recover sediment fines down to a particle size of 0.8 μm, which is the analytical requirement for accurate mineralogical analysis of the clay mineral fraction. The method may be completed in hours, making it suitable for “just-in-time” analyzes at the mine site. The recovered sediment and sediment fines are suitable for characterization using traditional analytical techniques to understand mineralogy, petrology, and reservoir properties.

Disclosed are processes for producing crude oil and bitumen products of relatively high quality from oil sand. The processes for producing the high quality crude oil and bitumen products involve a Phase I and/or Phase II extraction solvent. According to the Phase I process, a high quality bitumen-derived crude oil can be produced using a Phase I type solvent. According to the Phase II process, a substantial amount of the bitumen on the oil sand can be extracted using a Phase II type solvent, while producing a relatively dry tailings by-product. The Phase I and Phase II extraction processes can be carried out independently or in conjunction with one another.

Disclosed is a process for extracting an oil composition from oil sand. The extraction process is carried out using a fluidizing medium to fluidize oil sand particles within a contact zone in which the fluidizing medium contacts the oil sand and maintains the oil sand in the fluidized state. At least a majority of the fluidizing medium is in a vapor or supercritical state within the contact zone.

Methods of balancing, monitoring and maintaining process water chemistry within predetermined limits to enhance bitumen extraction and recovery from oil sands ore.