Systems and methods are provided for block operation during lubricant and/or fuels production from deasphalted oil. During block operation, a deasphalted oil and/or the hydroprocessed effluent from an initial processing stage can be split into a plurality of fractions. The fractions can correspond, for example, to feed fractions suitable for forming a light neutral fraction, a heavy neutral fraction, and a bright stock fraction, or the plurality of fractions can correspond to any other convenient split into separate fractions. The plurality of separate fractions can then be processed separately in the process train (or in the sweet portion of the process train) for forming fuels and/or lubricant base stocks. This can allow for formation of unexpected base stock compositions.

Catalysts useful in transforming biomass to bio-oil are disclosed, as are methods for making such catalysts, and methods of transforming biomass to bio-oil. The catalysts are especially useful for, but are not limited to, microwave- and induction-heating based pyrolysis of biomass, solid waste, and other carbon containing materials into bio-oil. The catalysts can also be used for upgrading the bio-oil to enhance fuel quality.

The present invention provides an improved catalytic fast pyrolysis process for increased yield of useful and desirable products, while greatly reducing or eliminating fouling of various critical process lines which are likely to transfer heavy hydrocarbons, aromatics and oxygenates. The process comprises steps including feeding a fluid solvent stream having a Snyder Polarity Index of at least 2.4 to one or more of i) the raw fluid product stream from a catalytic fast pyrolysis process fluidized bed reactor to a first separation system, ii) the fluid product stream from the first separation system to a quench vapor/liquid separation system, iii) the vapor phase stream from the quench vapor/liquid separation system to a product recovery system, and, optionally, to the spent catalyst steam stripping system upstream of the catalyst regeneration system.

A direct coal liquefaction process and system is provided that utilizes a dispersed catalyst and recycle of atmospheric and vacuum fractionator bottoms to produce a maximum yield of jet fuel/diesel or chemical plant feedstock while eliminating all slurry heat exchangers and a slurry preheat furnace. Process hydrogen is preheated in a heat exchanger and, if necessary, in a hydrogen furnace, and mixed with the recycled atmospheric and vacuum fractionator bottoms being fed to the input of the direct liquefaction reactor. Heat for the hydrogen heat exchanger is provided by the overhead from the hot separator receiving the effluent from the direct liquefaction reactor. Product selectivity is controlled by operating conditions.

Provided is a process for depolymerizing lignin, the process comprising exposing a liquid feed comprising lignin and a solvent to a metal-incorporated solid mesoporous silicate catalyst under conditions sufficient to depolymerize the lignin to produce one or more aromatic monomers.

There are provided herein novel catalytic approaches of producing deoxygenated bio-oil in fast pyrolysis reaction conditions. In one embodiment, HZSM-5 zeolite was modified by loading bimetallic catalyst compounds, resulting in new catalysts including MoAg/HZSM-5 and MoZn/HZSM-5. Both catalysts showed higher reactivity towards methane activation than molybdenum-only loaded catalysts. MoAg/HZSM-5 tended to catalyze dealkylation of alkylated benzenes thus yielded a product with high selectivity towards benzene. A dramatic increase in the yield of aromatic hydrocarbons was noticed when MoZn/HZSM-5 was used for catalysis of switchgrass under methane atmosphere. The final liquid hydrocarbons targeted according to this embodiment are benzene, toluene, ethylbenzene, xylene, naphthalene (BTEXN).

The present invention discloses a one-pot liquefaction process for biomass. The one-pot liquefaction process for biomass comprises the following steps: preparing a slurry containing a catalyst, a vulcanizing agent and a biomass, and introducing hydrogen into the slurry to carry out a reaction, thereby obtaining a bio-oil wherein the reaction is controlled to be carried out under a pressure of 13-25 MPa and a temperature of 300-500 DEG C.; and the catalyst comprises amorphous alumina or biomass charcoal loading an active component, and the active component comprises one or more selected from oxides of metals of group VIB, group VIIB or group VIII in the periodic table of elements. The process provided by the present invention has high reaction efficiency, no coke formation and high liquid yield.

The invention relates generally to methods for the production of biofuels from organic matter, the methods comprising treating the organic matter with an aqueous solvent and at least one additional catalyst under conditions of heat and pressure. The invention also relates to biofuel products obtainable by the methods.

Described herein are processes for converting a biomass starting material (such as lignocellulosic materials) into a low oxygen containing, stable liquid intermediate that can be refined to make liquid hydrocarbon fuels. More specifically, the process can be a catalytic biomass pyrolysis process wherein an oxygen removing catalyst is employed in the reactor while the biomass is subjected to pyrolysis conditions. The stream exiting the pyrolysis reactor comprises bio-oil having a low oxygen content, and such stream may be subjected to further steps, such as separation and/or condensation to isolate the bio-oil.

Pyrolysis processes comprise contacting a waste polyolefin with a solid catalyst at a pyrolysis temperature to form a pyrolysis product containing C.sub.1-C.sub.10 hydrocarbons. In some instances, the solid catalyst can be a silica-coated alumina, a fluorided silica-coated alumina, or a sulfated alumina, while in other instances, the solid catalyst can be any suitable solid oxide or chemically-treated solid oxide that is characterized by a d50 average particle size from 5 to 12 m and a particle size span from 0.7 to 1.7. Hydrocarbon compositions are formed from the pyrolysis of waste polyolefins with specific amounts of methane and higher carbon number hydrocarbons.