A process for producing cumene and/or ethylbenzene from a mixed hydrocarbon feedstream comprising subjecting C6 cut separated from said mixed hydrocarbon feedstream to aromatization to provide an aromatization product stream and subjecting the thus obtained aromatization product stream to alkylation to produce an alkylated aromatic stream.

The present disclosure relates to a method for upgrading hydrocarbon using C4, C5 and C6 streams, and more specifically, to a method for upgrading hydrocarbons using C4, C5 and C6 streams. The method includes the steps of: preparing C4, C5 and C6 streams, which are the products of naphtha catalytic cracking (NCC) process, heavy oil upgrading process, thermal cracking process, or fluidized catalytic cracking (FCC or RFCC) process; oligomerizing the C4, C5 and C6 streams with a catalyst to produce branched unsaturated hydrocarbons; and fractional distillating the branched unsaturated hydrocarbons to separate into C14-18 products or C32-40 products.

Catalyst compositions with improved alkylation activity and corresponding methods for making such catalyst compositions are provided. The catalyst(s) correspond to solid acid catalysts formed by exposing a catalyst precursor with a zeolitic framework structure to a molten metal salt that includes fluorine, such as a molten metal fluoride. The resulting fluorinated solid acid catalysts can have improved alkylation activity while having a reduced or minimized amount of structural change due to the exposure to the molten metal fluoride. This is in contrast to fluorinated solid acid catalysts that are exposed to higher severity forms of fluorination, such as exposure to ammonium fluoride or HF. SnF.sub.2 is an example of a suitable molten metal fluoride.

An integrated process unit for making one or more alkylate products is provided. The integrated process unit includes (a) a dehydrogenation reactor; (b) a single alkylation reactor; (c) a separator, following the alkylation reactor, that separates effluent from the alkylation reactor into a catalyst phase and a hydrocarbon phase; (d) a distillation unit, following the separator, that receives the hydrocarbon phase and separates it into alkylate products, an unreacted paraffin phase, and an isoparaffin phase; (e) a first recycle line that feeds unreacted paraffin phase to the dehydrogenation reactor; and (f) a second recycle line that feeds isoparaffin phase to the alkylation reactor.

Methods, systems and designs are provided for removing mercury from crudes. Crude oil containing a synthetic reducing agent is heated to a temperature above 100 C. and held at that temperature for a specified period of time to convert all of the forms of mercury in the oil into the elemental mercury form. The elemental mercury is then stripped from the crude oil by e.g., flashing the hot oil and/or contacting it with a gas phase.

A stream of cracked naphtha is fractionated into at least four specified fractions defined by their respective boiling point ranges. The lightest fraction, IBP to 50 C., is treated in a selective etherification or alkylation process to reduce its RVP value and increase its RON. The second fraction, 50 C. to 150 C., is selectively hydrogenated to treat and convert the diolefins present and the treated stream is sent directly to the gasoline blending pool since it has the desired RON and low sulfur content. The third, and optionally a fourth fraction, boiling in the range of 50 C. to 180 C., in an embodiment, are utilized for the production of aromatics and the raffinate stream, after aromatic extraction, is sent to the gasoline blending pool. A fraction of this latter stream can optionally be recycled for further cracking to produce additional aromatics and gasoline blending components. The heaviest fraction, 180 C. to MBP, constitutes a relatively small volume and is hydrotreated at high pressure, and one portion of the hydrotreated stream is recycled to the FCC unit for further processing and the remaining hydrotreated portion is sent to the gasoline blending pool.

Methods of reducing a phosphorus content of a liquid hydrocarbon. The liquid hydrocarbon may be co-fed with an olefin to an alkylation unit to produce a low-phosphorus content liquid hydrocarbon product.

An alkylation process and apparatus are described. The alkylation process includes pre-mixing a paraffin stream with an ionic liquid catalyst stream from a settler. The premixed paraffin and ionic liquid catalyst stream is mixed in a low-efficiency pump to form a paraffin and ionic liquid catalyst mixture. An olefin feed stream is introduced into a riser reactor. The paraffin and ionic liquid catalyst mixture is introduced into the riser reactor to form a reaction mixture comprising alkylate and the ionic liquid catalyst. The reaction mixture is separated in a settler into an ionic liquid catalyst stream and a hydrocarbon stream.

Systems and a method for manufacturing a base stock from a hydrocarbon stream are provided. An example method includes cracking the hydrocarbon stream to form a raw product stream, separating an ethylene stream from the raw product stream, and oligomerizing the ethylene stream to form a raw oligomer stream. A Light olefinic stream is distilled from the raw oligomer stream and oligomerized the light olefinic stream with the ethylene stream. A heavy olefinic stream is distilled from the raw oligomer stream. The heavy olefinic stream is to form a hydro-processed and distilled to form the base stock.

Methods and a system for manufacturing a base stock from an ethanol stream are provided. An example method includes dehydrating an ethanol stream to form an impure ethylene stream, recovering an ethylene stream from the impure ethylene stream, and oligomerizing the ethylene stream to form a raw oligomer stream. A light olefinic stream is distilled from the raw oligomer stream and blended with the ethylene stream prior to the oligomerization. A heavy olefinic stream is distilled from the raw oligomer stream and hydro-processed to form a hydro-processed stream. The hydro-processed stream is distilled to form the base stock.