An alkylation reaction apparatus has n reactors. In the n reactors, there are m reactors including the first reactor that have three reaction zones as defined below. According to the flow direction order of alkylation reaction streams, the three reaction zones are an x reaction zone, a y reaction zone and a z reaction zone respectively; based on the mixing intensity, the mixing intensity of the y reaction zone>the mixing intensity of the x reaction zone>the mixing intensity of the z reaction zone, wherein n1 and nm. An alkylation reaction system includes the aforementioned alkylation reaction apparatus, and a liquid acid catalyzed alkylation reaction process by using the aforementioned alkylation reaction apparatus or the aforementioned alkylation reaction system.

The present invention relates to a process and to a device for the separation of a feedstock comprising benzene, toluene and C8+ compounds, in which: a toluene column (C10) is fed directly with a C7+ cut resulting from the bottom of a stabilization column (C11) positioned downstream of a transalkylation unit (P4); a C7 cut is withdrawn at the top of the toluene column (C10) and a C8+ cut is withdrawn at the bottom; a benzene column (C9) is fed with the C7 cut resulting from the toluene column (C10); an essentially aromatic cut resulting from an aromatics extraction unit (P1) is injected into the toluene column (C10) separately above the feeding of the C7+ cut or into the benzene column (C9).

A cascade reactor scheme with acid and hydrocarbon flowing in reverse directions. The systems and processes for alkylation of olefins herein may include providing a first olefin to a first alkylation zone, and a second olefin to a second alkylation zone. Isoparaffin may be provided to the first alkylation zone. The isoparaffin and first olefin may be contacted with a partially spent sulfuric acid in the first alkylation zone to form a spent acid phase and a first hydrocarbon phase including alkylate and unreacted isoparaffin. The first hydrocarbon phase and second olefin may be contacted with a sulfuric acid feed in the second alkylation zone to form a second hydrocarbon phase, also including alkylate and unreacted isoparaffin, and the partially spent sulfuric acid that is fed to the first alkylation zone. Further, the second hydrocarbon phase may be separated, recovering an isoparaffin fraction and an alkylate product fraction.

A process for producing light olefins comprising thermal cracking. Hydrocracked streams are thermally cracked in a steam cracker to produce light olefins. A pyrolysis gas stream is separated into a light stream and a heavy stream. A light stream is separated into an aromatic naphtha stream and a non-aromatic naphtha stream. The aromatics can be saturated and thermally cracked. The integrated process may be employed to obtain olefin products of high value from a crude stream.

A method to make a phosphorus modified zeolite can include providing a zeolite having at least one ten member ring, making an ion-exchange, steaming the zeolite, and introducing phosphorus on the zeolite. The zeolite can be mixed with one or more binders and shaping additives, and then shaped. A metal can be introduced, and the catalyst can be washed, calcined, and steamed in an equilibration step. The steaming can be at performed at a steam severity (X) of at least about 2. The steaming can be performed at a temperature above 625 C. The catalyst can be used in alcohol dehydration, olefin cracking, MTO processes, and alkylation of aromatics by alcohols with olefins and/or alcohols.

Improved alkylation catalysts, alkylation methods, and methods of making alkylation catalysts are described. The alkylation method comprises reaction over a solid acid, zeolite-based catalyst and can be conducted for relatively long periods at steady state conditions. The alkylation catalyst comprises a crystalline zeolite structure, a Si/Al molar ratio of 20 or less, less than 0.5 weight percent alkali metals, and further having a characteristic catalyst life property. Some catalysts may contain rare earth elements in the range of 10 to 35 wt %. One method of making a catalyst includes a calcination step following exchange of the rare earth element(s) conducted at a temperature of at least 575 C. to stabilize the resulting structure followed by an deammoniation treatment. An improved method of deammoniation uses low temperature oxidation.

Systems and methods are provided for conveyor operation and maintenance that employ a smart shoe technology where one or more conveyor shoes incorporate features, such as an RFID tag, allowing selective wireless tracking and identification capability. A conveyor system comprises a shoe management system allowing interactions directly with a reader where interface between this application and the reader can be implemented via a socket interface. An open platform communications (OPC) wrapper can be created around the interface so that a Human Machine Interface (HMI) could interact directly with shoe management system

A process is provided for producing xylene by transalkylation including introducing sulfur into a reactor containing a catalyst system prior to first introduction of hydrocarbon feedstock into the reactor; introducing hydrocarbon feedstock into the reactor upon the concentration of sulfur downstream of the catalyst system meeting a predetermined sulfur breakthrough concentration; continuing sulfur introduction for a period of time after first introducing hydrocarbon feedstock into the reactor; reducing the concentration of sulfur introduced upon T decreasing to or below a predetermined sulfur reduction threshold; and discontinuing sulfur introduction upon T decreasing to or below a predetermined sulfur shutoff threshold.

A new family of high charge density crystalline microporous silicometallophosphate designated SAPO-79 has been synthesized. These silicometallophosphate are represented by the empirical formula of:
R.sup.p+.sub.rM.sub.m.sup.+E.sub.xPSi.sub.yO.sub.z
where M is an alkali metal such as potassium, R is an organoammonium cation such as diethyldimethylammonium and E is a trivalent framework element such as aluminum or gallium. The SAPO-79 family of materials represent the first alkali-stabilized phosphate-based molecular sieves to have the ERI topology and have catalytic properties for carrying out various hydrocarbon conversion processes and separation properties for separating at least one component.

A new family of crystalline microporous high charge density silicometallophosphates has been synthesized. These silicometallophosphate are represented by the empirical formula of:
R.sup.p+.sub.rM.sub.m.sup.+E.sub.xPSi.sub.yO.sub.z
where M is an alkali metal such as potassium, R is any quaternary ammonium cation such as ethyltrimethylammonium and E is a trivalent framework element such as aluminum or gallium. This family of high charge density silicometallophosphate molecular sieves has catalytic properties for carrying out various hydrocarbon conversion processes and separation properties for separating at least one component.