The present disclosure relates generally to processes and systems for producing liquid transportation fuels by converting a feed stream that comprises both isopentane and n-pentane, and optionally, some C6+ hydrocarbons. Isopentane and smaller hydrocarbons are separated to form a first fraction while n-pentane and larger components of the feed stock form a second fraction. Each fraction is then catalytically-activated in a separate reaction zone with a separate catalyst, where the conditions maintained in each zone maximize the conversion of each fraction to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. In certain embodiments, the first fraction is activated at a lower temperature than the second fraction. The process provides increased yields of upgraded hydrocarbon products that possess the characteristics of a liquid transportation fuel or a blend component thereof.

The present disclosure relates generally to processes and systems for producing liquid transportation fuels by converting a feed stream that comprises both isopentane and n-pentane, and optionally, some C6+ hydrocarbons. Isopentane and smaller hydrocarbons are separated to form a first fraction while n-pentane and larger components of the feed stock form a second fraction. Each fraction is then catalytically-activated in a separate reaction zone with a separate catalyst, where the conditions maintained in each zone maximize the conversion of each fraction to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. In certain embodiments, the first fraction is activated at a lower temperature than the second fraction. Certain embodiments additionally comprise mixing at least a portion of the two effluents and contacting with an oligomerization catalyst to provide enhanced yields of aliphatic hydrocarbons that possess the characteristics of a blend component of a liquid transportation fuel or other value-added chemical products.

A new family of crystalline microporous metalloalumino(gallo)phosphosilicates designated MeAPSO-83 has been synthesized. These metalloalumino(gallo)phosphosilicates are represented by the empirical formula of:
R.sup.p+.sub.rA.sup.+.sub.mM.sup.2+.sub.wE.sub.xPSi.sub.yO.sub.z
where A is an alkali metal such as potassium, R is an quaternary ammonium cation such as ethyltrimethylammonium, M is a divalent metal such as Zn and E is a trivalent framework element such as aluminum or gallium. This family of metalloalumino(gallo)phosphosilicate materials are stabilized by combinations of alkali and quaternary ammonium cations, enabling unique, high charge density compositions. The MeAPSO-83 family of materials have the BPH topology and have catalytic properties for carrying out various hydrocarbon conversion processes and separation properties for separating at least one component.

In a process for upgrading paraffins and olefins, a first feed comprising C.sub.14 olefins is contacted with an oligomerization catalyst in a first reaction zone under conditions effective for oligomerization of olefins to higher molecular weight hydrocarbons. Deactivated catalyst is removed from the first reaction zone at a first temperature and is contacted with an oxygen-containing gas and a hydrocarbon-containing fuel in a regeneration zone to regenerate the catalyst and raise the temperature of the catalyst to a second, higher temperature. A second feed comprising C.sub.14 paraffins is contacted with the regenerated catalyst in a second reaction zone to convert at least some of the paraffins in the second feed to a reaction effluent comprising olefins, aromatic hydrocarbons and regenerated catalyst; and the reaction effluent is supplied to the first reaction zone. A system for performing such a process and a product of such a process are also provided.

The invention relates to a process for preparing 1,3-butadiene from n-butenes, comprising the steps of: A) providing an input gas stream a comprising butanes, 1-butene, 2-butene and isobutene, with or without 1,3-butadiene, from a fluid catalytic cracking plant; B) removing isobutene from the input gas stream a, giving a stream b comprising butanes, 1-butene and 2-butene, with or without 1,3-butadiene; C) feeding the stream b comprising butanes, 1-butene and 2-butene and optionally an, oxygenous gas and optionally water vapor into at least one dehydrogenating zone and dehydrogenating 1-butene and 2-butene to 1,3-butadiene, giving a product gas stream c comprising 1,3-butadiene, butanes, 2-butene and water vapor, with or without oxygen, with low-boiling hydrocarbons, with high-boiling secondary components, with or without carbon oxides and with or without inert gases; D) cooling and compressing the product gas stream c, giving at least one aqueous condensate stream d1 and a gas stream d2 comprising 1,3-butadiene, butanes, 2-butene and water vapor, with or without oxygen, with low-boiling hydrocarbons, with or without carbon oxides and with or without inert gases; Ea) removing uncondensable and low-boiling gas constituents comprising low-boiling hydrocarbons, with or without oxygen, with or without carbon oxides and with or without inert gases, as gas stream e2 from the gas stream d2 by absorbing the C.sub.4 hydrocarbons comprising 1,3-butadiene, butanes and 2-butene in an absorbent, giving an absorbent stream laden with C.sub.4 hydrocarbons and the gas stream e2, and Eb) subsequently desorbing the C.sub.4 hydrocarbons from the laden absorbent stream, giving a C.sub.4 hydrocarbon stream e1; F) separating the C.sub.4 hydrocarbon stream e1 by extractive distillation with a 1,3-butadiene-selective solvent into a stream f1 comprising 1,3-butadiene and the selective solvent and a stream f2 comprising butanes and 2-butene, wherein at least 90% of the 1-butene present in stream b is converted in step C) and a product stream f2 comprising butanes and 2-butene is obtained in step F.

An integrated process unit for making one or more alkylate products is provided. The integrated process unit includes (a) a dehydrogenation reactor; (b) a single alkylation reactor; (c) a separator, following the alkylation reactor, that separates effluent from the alkylation reactor into a catalyst phase and a hydrocarbon phase; (d) a distillation unit, following the separator, that receives the hydrocarbon phase and separates it into alkylate products, an unreacted paraffin phase, and an isoparaffin phase; (e) a first recycle line that feeds unreacted paraffin phase to the dehydrogenation reactor; and (f) a second recycle line that feeds isoparaffin phase to the alkylation reactor.

An integrated process for gasoline production is described. The process includes introducing a feed comprising n-C.sub.5 hydrocarbons into a disproportionation reaction zone in the presence of a disproportionation catalyst to form a disproportionation mixture comprising iso-C.sub.4 and C.sub.6+ disproportionation products and unreacted n-C.sub.5 hydrocarbons. An iso-C.sub.4 hydrocarbon stream and an olefin feed are introduced into an alkylation reaction zone in the presence of an alkylation catalyst to produce an alkylation mixture comprising alkylate and unreacted iso-C.sub.4 paraffins. The disproportionation mixture and the alkylation mixture are combined, and the combined mixture is separated into at least a stream comprising the alkylate product, an iso-C.sub.4 stream, and an unreacted n-C.sub.5 hydrocarbon stream. The iso-C.sub.4 stream is recycled to the alkylation reaction zone, and the unreacted n-C.sub.5 hydrocarbon stream is recycled to the disproportionation reaction zone. The stream comprising the alkylate product is recovered.

Methods of simultaneously converting butanes and methanol to olefins over Ti-containing zeolite catalysts are described. The exothermicity of the alcohols to olefins reaction is matched by endothermicity of dehydrogenation reaction of butane(s) to light olefins resulting in a thermo-neutral process. The Ti-containing zeolites provide excellent selectivity to light olefins as well as exceptionally high hydrothermal stability. The coupled reaction may advantageously be conducted in a staged reactor with methanol/DME conversion zones alternating with zones for butane(s) dehydrogenation. The resulting light olefins can then be reacted with iso-butane to produce high-octane alkylate. The net result is a highly efficient and low cost method for converting methanol and butanes to alkylate.

The present disclosure relates to processes for the removal of paraffins. The processes generally include providing a C.sub.4 containing stream including isobutylene, 1-butene, 2-butene, n-butane and isobutane, introducing the C.sub.4 containing stream into a paraffin removal process to form an olefin rich stream, wherein the paraffin removal process is selected from extractive distillation utilizing a solvent including an organonitrile, passing the C.sub.4 containing stream over a semi-permeable membrane and combinations thereof; and recovering the olefin rich stream from the paraffin removal process, wherein the olefin rich stream includes less than 5 wt. % paraffins.

In a process for upgrading paraffins and olefins, a first feed comprising C.sub.14 olefins is contacted with an oligomerization catalyst in a first reaction zone under conditions effective for oligomerization of olefins to higher molecular weight hydrocarbons. Deactivated catalyst is removed from the first reaction zone at a first temperature and is contacted with an oxygen-containing gas and a hydrocarbon-containing fuel in a regeneration zone to regenerate the catalyst and raise the temperature of the catalyst to a second, higher temperature. A second feed comprising C.sub.14 paraffins is contacted with the regenerated catalyst in a second reaction zone to convert at least some of the paraffins in the second feed to a reaction effluent comprising olefins, aromatic hydrocarbons and regenerated catalyst; and the reaction effluent is supplied to the first reaction zone. A system for performing such a process and a product of such a process are also provided.