A method for treating an aromatic mineral oil or a mixture of aromatic mineral oil and naphthenic mineral oil, the oil or the mixture of oils being loaded with polycyclic aromatic hydrocarbons, the method including a—optional removal of polycyclic aromatic hydrocarbon s having a molecular weight greater than or equal to 200 from the aromatic mineral oil or the mixture of aromatic mineral oil and naphthenic mineral oil loaded with polycyclic aromatic hydrocarbons; b—extraction, at a pressure lower than atmospheric pressure, of polycyclic aromatic hydrocarbons having a molecular weight lower than 200 solubilised in the oil or the mixture of oils obtained in step (a); and c—recovery of the oil or the mixture of oils depleted in polycyclic aromatic hydrocarbons.

A process for separating an alkylation product includes introducing a liquid phase alkylation product from an alkylation reaction unit into a first heat-exchanger directly or after being pressurized with a pressure pump and heat-exchanged with a vapor phase stream from the column top of a high-pressure fractionating column, then into a second heat-exchanger and subsequently into the high-pressure fractionating column. The vapor phase stream from the column top of the high-pressure fractionating column is heat-exchanged with the liquid phase alkylation product to be separated, a liquid phase stream from the column bottom of the high-pressure fractionating column is introduced into a low-pressure fractionating column and subjected to fractionation under a condition of 0.2 MPa-1.0 MPa, a low-carbon alkane is obtained from the column top of the low-pressure fractionating column, and a liquid phase stream obtained from the column bottom of the low-pressure fractionating column is an alkylation oil product.

A process is provided for utilizing polypropylene-containing waste plastic. The process provides pyrolyzing a plastic feed in a pyrolysis reactor to obtain a pyrolysis effluent stream. The process further provides passing the pyrolysis effluent stream to a distillation column to obtain a C.sub.9 hydrocarbons rich stream which is also dimethylheptenes rich and then passing the C.sub.9 hydrocarbons rich stream to a reforming unit to provide a reformate stream. The process further provides passing the reformate stream to a transalkylation unit to provide a mixed-xylenes stream.

A process and related system for producing para-xylene (PX). In an embodiment, the process includes (a) separating a feed stream comprising C.sub.6+ aromatic hydrocarbons into a toluene containing stream and a C.sub.8+ hydrocarbon containing stream and (b) contacting at least part of the toluene containing stream with a methylating agent in a methylation unit to convert toluene to xylenes and produce a methylated effluent stream. In addition, the process includes (c) recovering PX from the methylated effluent stream in (b) to produce a PX depleted stream and (d) transalkylating the PX depleted stream to produce a transalkylation effluent stream. The transalkylation effluent stream includes a higher concentration of toluene than the PX depleted stream. Further, the process includes (e) converting at least some ethylbenzene (EB) within the C.sub.8+ hydrocarbon containing stream into toluene and (f) flowing the toluene converted in (e) to the contacting in (b).

A cascade reactor scheme with acid and hydrocarbon flowing in reverse directions. The systems and processes for alkylation of olefins herein may include providing a first olefin to a first alkylation zone, and a second olefin to a second alkylation zone. Isoparaffin may be provided to the first alkylation zone. The isoparaffin and first olefin may be contacted with a partially spent sulfuric acid in the first alkylation zone to form a spent acid phase and a first hydrocarbon phase including alkylate and unreacted isoparaffin. The first hydrocarbon phase and second olefin may be contacted with a sulfuric acid feed in the second alkylation zone to form a second hydrocarbon phase, also including alkylate and unreacted isoparaffin, and the partially spent sulfuric acid that is fed to the first alkylation zone. Further, the second hydrocarbon phase may be separated, recovering an isoparaffin fraction and an alkylate product fraction.

Disclosed are a pretreatment method and system for a fraction oil for the production of alkylbenzene, the method comprising: adding a fraction oil, a weak base solution and an inorganic salt solution into a reactor, and leaving same to stand and layering same after the reaction is complete; adding water and an inorganic salt solution into an oil phase for washing with water; extracting same with a polar solvent having a high boiling point, and then adsorbing same with an adsorbent to separate oxygen-containing compounds in the neutral fraction oil; sending the extraction agent containing the oxygen-containing compounds to an extraction agent recovery unit; and then sending the neutral fraction oil to an alkylation reactor for a reaction.

Conversion of heavy fossil hydrocarbons (HFH) to a variety of value-added chemicals and/or fuels can be enhanced using microwave (MW) and/or radio-frequency (RE) energy. Variations of reactants, process parameters, and reactor design can significantly influence the relative distribution of chemicals and fuels generated as the product. In one example, a system for flash microwave conversion of HFH includes a source concentrating microwave or RF energy in a reaction zone having a pressure greater than 0.9 atm, a continuous feed having HFH and a process gas passing through the reaction zone, a HFH-to-liquids catalyst contacting the HFH in at least the reaction zone, and dielectric discharges within the reaction zone. The HFH and the catalyst have a residence time in the reaction zone of less than 30 seconds. In some instances, a plasma can form in or near the reaction zone.

A process for separating an alkylation product includes introducing a liquid phase alkylation product from an alkylation reaction unit into a first heat-exchanger directly or after being pressurized with a pressure pump and heat-exchanged with a vapor phase stream from the column top of a high-pressure fractionating column, then into a second heat-exchanger and subsequently into the high-pressure fractionating column. The vapor phase stream from the column top of the high-pressure fractionating column is heat-exchanged with the liquid phase alkylation product to be separated, a liquid phase stream from the column bottom of the high-pressure fractionating column is introduced into a low-pressure fractionating column and subjected to fractionation under a condition of 0.2 MPa-1.0 MPa, a low-carbon alkane is obtained from the column top of the low-pressure fractionating column, and a liquid phase stream obtained from the column bottom of the low-pressure fractionating column is an alkylation oil product.

A liquid phase alkylation product from an alkylation reaction unit is introduced into a first heat-exchanger directly or after being pressurized with a pressure pump and heat-exchanged with a vapor phase stream from the column top of a high-pressure fractionating column n, then introduced into a second heat-exchanger and further heated to 100° C.-150° C., then introduced into the high-pressure fractionating column and subjected to fractionation at 2.0 MPa-4.0 MPa, the vapor phase stream from the column top of the high-pressure fractionating column is heat-exchanged with the liquid phase alkylation product to be separated, a liquid phase stream from the column bottom of the high-pressure fractionating column is introduced into a low-pressure fractionating column and subjected to fractionation under at 0.2 MPa-1.0 MPa, a low-carbon alkane is obtained from the column top of the low-pressure fractionating column n, and a liquid phase stream obtained from the column bottom of the low-pressure fractionating column is an alkylation oil product.

This disclosure relates to SA alkylation reactor systems. The reactor system involves a closed reactor vessel comprising a shell, a vapor outlet, and an emulsion outlet. The reactor system also involves a distributor located at the lower portion of the reactor vessel, a mixer fluidly connected with the distributor, and an emulsion pump fluidly connected with the mixer and the emulsion outlet, wherein the emulsion pump is located outside the reactor vessel. This disclosure also relates to a split SA alkylation reactor system wherein a single horizontal reactor vessel is divided to accommodate two reactor systems. This disclosure also relates to alkylation processes using the reactor systems. This disclosure also relates to methods of converting an HF alkylation unit to a SA alkylation unit. This disclosure also relates to converted SA alkylation units and alkylation processes performed in the converted SA alkylation units.