A pocketed spring assembly comprises a plurality of parallel strings of springs, each string joined to at least one adjacent string, each string comprising one piece of fabric folded into first and second opposed plies of fabric. Outer pockets are formed along each string by transverse seams joining the first and second plies. One pocketed spring and at least cushion pad is positioned in each outer pocket. The cushion pad may be individually pocketed. An upper end of each transverse seam may be below an upper surface of the string to partially separate adjacent outer pockets within a string.

A pocketed spring assembly comprises a plurality of parallel strings of springs, each string joined to at least one adjacent string, each string comprising one piece of fabric folded into first and second opposed plies of fabric. Outer pockets are formed along each string by transverse seams joining the first and second plies. One pocketed spring and at least cushion pad is positioned in each outer pocket. The cushion pad may be individually pocketed. An upper end of each transverse seam may be below an upper surface of the string to partially separate adjacent outer pockets within a string.

A pocketed spring comfort layer for a bedding or seating product has pockets characterized by the individual mini coil springs of the comfort layer being pocketed with between at least one cushion assembly and a sheet of polypropylene fabric. Each cushion assembly includes at least one foam layer. A segmented seam joins the cushion assembly and the sheet of polypropylene fabric around each of the mini coil springs of the pocketed spring comfort layer. The method of making the pocketed spring comfort layer includes compressing the mini coil springs and creating pockets with a welding horn and an anvil.

A pocketed spring comfort layer for a bedding or seating product has pockets characterized by the individual mini coil springs of the comfort layer being pocketed with between at least one cushion assembly and a sheet of polypropylene fabric. Each cushion assembly includes at least one foam layer. A segmented seam joins the cushion assembly and the sheet of polypropylene fabric around each of the mini coil springs of the pocketed spring comfort layer. The method of making the pocketed spring comfort layer includes compressing the mini coil springs and creating pockets with a welding horn and an anvil.

A non-slip cushion includes a layer of a honeycomb gel for diminishing high pressure areas to reduce pressure ulcers.

A non-slip cushion includes a layer of a honeycomb gel for diminishing high pressure areas to reduce pressure ulcers.

A method for fabricating a custom anatomical cushion and a device to capture pressure controlled shape is provided. The device comprises, generally, a flexible membrane enclosing floating beads adapted to be completely immersed and freely moving inside a fluid. The device further comprises a mesh adapted to stop the floating beads from going outside of the flexible membrane as a result of a pressure increase or decrease inside the flexible membrane. The device is being fluidly connected to a pressure control system adapted to increase and/or decrease the internal pressure of the flexible membrane and comprises a vibration/leveling system adapted to adjust the fluid level inside the flexible membrane.

A method for fabricating a custom anatomical cushion and a device to capture pressure controlled shape is provided. The device comprises, generally, a flexible membrane enclosing floating beads adapted to be completely immersed and freely moving inside a fluid. The device further comprises a mesh adapted to stop the floating beads from going outside of the flexible membrane as a result of a pressure increase or decrease inside the flexible membrane. The device is being fluidly connected to a pressure control system adapted to increase and/or decrease the internal pressure of the flexible membrane and comprises a vibration/leveling system adapted to adjust the fluid level inside the flexible membrane.

A pocketed spring assembly comprises a plurality of parallel strings of individually pocketed springs. A dimensionally stabilizing substrate is secured to at least some of the strings on one of the top and bottom surfaces of the strings. A scrim sheet is secured to at least some of the strings on an opposed surface of the strings to maintain the positions of the strings. The dimensionally stabilizing substrate is laterally rigid enough to maintain length and width dimensions of the coil spring assembly. However, the dimensionally stabilizing substrate is flexible enough to allow the pocketed spring assembly to be roll packed for shipping.

A pocketed spring assembly comprises a plurality of parallel strings of individually pocketed springs. A dimensionally stabilizing substrate is secured to at least some of the strings on one of the top and bottom surfaces of the strings. A scrim sheet is secured to at least some of the strings on an opposed surface of the strings to maintain the positions of the strings. The dimensionally stabilizing substrate is laterally rigid enough to maintain length and width dimensions of the coil spring assembly. However, the dimensionally stabilizing substrate is flexible enough to allow the pocketed spring assembly to be roll packed for shipping.