An ebullated bed hydroprocessing system is upgraded using a dual catalyst system that includes a heterogeneous catalyst and dispersed metal sulfide particles, which permits recycling of vacuum bottoms without recycle buildup of asphaltenes. The dual catalyst system more effectively converts asphaltenes in the ebullated bed reactor and increases asphaltene conversion by an amount that at least offsets higher asphaltene concentration resulting from recycling of vacuum bottoms. In this way, there is no recycle buildup of asphaltenes in upgraded ebullated bed reactor notwithstanding recycling of vacuum bottoms. In addition, residual dispersed metal sulfide catalyst particles in the vacuum bottoms can maintain or increase the concentration of the dispersed metal sulfide catalyst in the ebullated bed reactor.

The present invention provides a process for upgrading a Fischer-Tropsch product by hydrocracking in the presence of a hydrocracking catalyst in a reactor, wherein the process is initiated by a series of steps (i) to (iv). The hydrocracking catalyst is (i) contacted with a hydrogen-containing stream having a feed temperature of from 360° C. to 420° C.; (ii) the feed temperature of the hydrogen-containing stream is reduced to a temperature of from 220° C. to 280° C.; (iii) the catalyst is contacted with a Fischer-Tropsch product stream having a feed temperature of from 220° C. to 280° C., which is co-fed with the hydrogen-containing stream; and (iv) the catalyst is co-fed with a Fischer-Tropsch product stream and hydrogen-containing stream having feed temperatures of from 380° C. and 400° C. for at least four days and wherein the hydrocracking catalyst is not activated by sulfiding.

The present invention provides a process for upgrading a Fischer-Tropsch product by hydrocracking in the presence of a hydrocracking catalyst in a reactor, wherein the process is initiated by a series of steps (i) to (iv). The hydrocracking catalyst is (i) contacted with a hydrogen-containing stream having a feed temperature of from 360° C. to 420° C.; (ii) the feed temperature of the hydrogen-containing stream is reduced to a temperature of from 220° C. to 280° C.; (iii) the catalyst is contacted with a Fischer-Tropsch product stream having a feed temperature of from 220° C. to 280° C., which is co-fed with the hydrogen-containing stream; and (iv) the catalyst is co-fed with a Fischer-Tropsch product stream and hydrogen-containing stream having feed temperatures of from 380° C. and 400° C. for at least four days and wherein the hydrocracking catalyst is not activated by sulfiding.

The invention relates to a catalytic hydrocracker with two different catalyst beds within the reactor where each is loaded with a catalyst that has different hydrocracking properties. A first catalyst bed preferably cracks heavy oil more aggressively than the catalyst in the second bed. The catalytic hydrocracker includes further two recycle lines such that one directs unconverted oil through both hydrocracker beds and a bypass inlet is positioned between the first and second catalyst beds to admit unconverted oil to pass only through the second less aggressive hydrocracker catalyst bed. When gasoline prices favor the production of gasoline, less unconverted oil is recycled through the bypass therefore making more gasoline, but when prices favor the production of j et and diesel, more recycle is directed through the bypass recycle thus making less gasoline and more diesel and jet fuel.

The invention relates to a catalytic hydrocracker with two different catalyst beds within the reactor where each is loaded with a catalyst that has different hydrocracking properties. A first catalyst bed preferably cracks heavy oil more aggressively than the catalyst in the second bed. The catalytic hydrocracker includes further two recycle lines such that one directs unconverted oil through both hydrocracker beds and a bypass inlet is positioned between the first and second catalyst beds to admit unconverted oil to pass only through the second less aggressive hydrocracker catalyst bed. When gasoline prices favor the production of gasoline, less unconverted oil is recycled through the bypass therefore making more gasoline, but when prices favor the production of j et and diesel, more recycle is directed through the bypass recycle thus making less gasoline and more diesel and jet fuel.

The invention relates to a catalytic hydrocracker with two different catalyst beds within the reactor where each is loaded with a catalyst that has different hydrocracking properties. A first catalyst bed preferably cracks heavy oil more aggressively than the catalyst in the second bed. The catalytic hydrocracker includes further two recycle lines such that one directs unconverted oil through both hydrocracker beds and a bypass inlet is positioned between the first and second catalyst beds to admit unconverted oil to pass only through the second less aggressive hydrocracker catalyst bed. When gasoline prices favor the production of gasoline, less unconverted oil is recycled through the bypass therefore making more gasoline, but when prices favor the production of jet and diesel, more recycle is directed through the bypass recycle thus making less gasoline and more diesel and jet fuel.

The invention relates to a catalytic hydrocracker with two different catalyst beds within the reactor where each is loaded with a catalyst that has different hydrocracking properties. A first catalyst bed preferably cracks heavy oil more aggressively than the catalyst in the second bed. The catalytic hydrocracker includes further two recycle lines such that one directs unconverted oil through both hydrocracker beds and a bypass inlet is positioned between the first and second catalyst beds to admit unconverted oil to pass only through the second less aggressive hydrocracker catalyst bed. When gasoline prices favor the production of gasoline, less unconverted oil is recycled through the bypass therefore making more gasoline, but when prices favor the production of jet and diesel, more recycle is directed through the bypass recycle thus making less gasoline and more diesel and jet fuel.

The present invention relates to the process for preparing improved solid hydrogen transfer agents obtained from a polymer with units containing the structure of naphthalene, phenanthrene or anthracene, which exhibit activity as hydrogen transfer agents in any chemical reduction reaction involving the breaking of double bonds and in treatment, hydrotreatment and hydrodisintegration reactions of heavy and extra-heavy crude oils and of cuts and currents derived therefrom. These improved solid hydrogen transfer agents can be supported and not supported on metal oxides such as boehmite, alumina, silica, titania, kaolin and/or mixture thereof, in the presence of reducing agents such as hydrogen, methane, or natural gas. In addition, the application of these improved solid hydrogen transfer agents obtained from a polymer with units containing the structure of naphthalene, phenanthrene or anthracene, it allows to improve properties of the crudes such as viscosity, decrease in the formation of coke, increase in the yield of distillates and in API gravity. These hydrogen transfer agents, being solid, can be reused and recovered from the reaction medium; they also have a thermal stability such that it can carry out reactions at temperatures up to 450 C.

The present invention relates to the process for preparing improved solid hydrogen transfer agents obtained from a polymer with units containing the structure of naphthalene, phenanthrene or anthracene, which exhibit activity as hydrogen transfer agents in any chemical reduction reaction involving the breaking of double bonds and in treatment, hydrotreatment and hydrodisintegration reactions of heavy and extra-heavy crude oils and of cuts and currents derived therefrom. These improved solid hydrogen transfer agents can be supported and not supported on metal oxides such as boehmite, alumina, silica, titania, kaolin and/or mixture thereof, in the presence of reducing agents such as hydrogen, methane, or natural gas. In addition, the application of these improved solid hydrogen transfer agents obtained from a polymer with units containing the structure of naphthalene, phenanthrene or anthracene, it allows to improve properties of the crudes such as viscosity, decrease in the formation of coke, increase in the yield of distillates and in API gravity. These hydrogen transfer agents, being solid, can be reused and recovered from the reaction medium; they also have a thermal stability such that it can carry out reactions at temperatures up to 450 C.

The invention relates to a catalytic hydrocracker with two different catalyst beds within the reactor where each is loaded with a catalyst that has different hydrocracking properties. A first catalyst bed preferably cracks heavy oil more aggressively than the catalyst in the second bed. The catalytic hydrocracker includes further two recycle lines such that one directs unconverted oil through both hydrocracker beds and a bypass inlet is positioned between the first and second catalyst beds to admit unconverted oil to pass only through the second less aggressive hydrocracker catalyst bed. When gasoline prices favor the production of gasoline, less unconverted oil is recycled through the bypass therefore making more gasoline, but when prices favor the production of j et and diesel, more recycle is directed through the bypass recycle thus making less gasoline and more diesel and jet fuel.