Integrated processes and systems for the production of distillate hydrocarbons and coke. The process may include feeding a hydrocarbon feedstock, comprising a residuum hydrocarbon fraction, to a residue hydrocracking reactor system to convert hydrocarbons therein, producing a hydrocracked effluent. The hydrocracked effluent may then be fed to a separation system, separating the hydrocracked effluent into one or more distillate hydrocarbon fractions and a vacuum residue fraction. The vacuum residue fraction may be fed to a coker system, converting the vacuum residue fraction into a coke product and a coker vapor effluent, recovering the coke product, and feeding the coker vapor effluent to the separation system. The one or more distillate hydrocarbon fractions are hydroprocessed to produce a hydroprocessed effluent, and the hydroprocessed effluent is separated into product distillate hydrocarbon fractions.

Integrated processes and systems for the production of distillate hydrocarbons and coke. The process may include feeding a hydrocarbon feedstock, comprising a residuum hydrocarbon fraction, to a residue hydrocracking reactor system to convert hydrocarbons therein, producing a hydrocracked effluent. The hydrocracked effluent may then be fed to a separation system, separating the hydrocracked effluent into one or more distillate hydrocarbon fractions and a vacuum residue fraction. The vacuum residue fraction may be fed to a coker system, converting the vacuum residue fraction into a coke product and a coker vapor effluent, recovering the coke product, and feeding the coker vapor effluent to the separation system. The one or more distillate hydrocarbon fractions are hydroprocessed to produce a hydroprocessed effluent, and the hydroprocessed effluent is separated into product distillate hydrocarbon fractions.

A system and method for processing a treated feed slurry produced by a slurry reactor. The method and system include mixing a chemical separation feed with the treated feed slurry produced by the slurry reactor to chemically separate solid catalyst particles in the treated feed slurry by dissolving the solid catalyst particles using an acid or base in the chemical separation feed. A heavy oil upgrading process that includes the system and method is also described.

A system and method for processing a treated feed slurry produced by a slurry reactor. The method and system include mixing a chemical separation feed with the treated feed slurry produced by the slurry reactor to chemically separate solid catalyst particles in the treated feed slurry by dissolving the solid catalyst particles using an acid or base in the chemical separation feed. A heavy oil upgrading process that includes the system and method is also described.

An integrated hydrotreating and steam pyrolysis process for the direct processing of a crude oil to produce olefinic and aromatic petrochemicals by separating the crude oil into light components and heavy components.

An integrated hydrotreating and steam pyrolysis process for the direct processing of a crude oil to produce olefinic and aromatic petrochemicals by separating the crude oil into light components and heavy components.

Processes herein may be used to thermally crack various hydrocarbon feeds, and may eliminate the refinery altogether while making the crude to chemicals process very flexible in terms of crude. In embodiments herein, crude is progressively separated into at least light and heavy fractions. Depending on the quality of the light and heavy fractions, these are routed to one of three upgrading operations, including a fixed bed hydroconversion unit, a fluidized catalytic conversion unit, or a residue hydrocracking unit that may utilize an ebullated bed reactor. Products from the upgrading operations may be used as feed to a steam cracker.

Processes herein may be used to thermally crack various hydrocarbon feeds, and may eliminate the refinery altogether while making the crude to chemicals process very flexible in terms of crude. In embodiments herein, crude is progressively separated into at least light and heavy fractions. Depending on the quality of the light and heavy fractions, these are routed to one of three upgrading operations, including a fixed bed hydroconversion unit, a fluidized catalytic conversion unit, or a residue hydrocracking unit that may utilize an ebullated bed reactor. Products from the upgrading operations may be used as feed to a steam cracker.

A catalyst for residue suspended bed hydrocracking and a preparation method and application thereof are disclosed. The catalyst is obtained by mixing a VIM or VIIIB group transition metal salt solution with a ferric salt solution, conducting parallel-flow precipitation with an alkaline solution, adding a silicon source, and then conducting aging, washing, drying, and calcination. The catalyst has a stable structure and excellent hydrogenation activity. When used in a residue suspended bed hydrocracking reaction, the yield of liquid is up to 91 wt %, the yield of gasoline and diesel oil is up to 60 wt %, and both the yield of gas and the yield of coke are low. The catalyst has a good application prospect in residue suspended bed hydroconversion process.

A catalyst for residue suspended bed hydrocracking and a preparation method and application thereof are disclosed. The catalyst is obtained by mixing a VIM or VIIIB group transition metal salt solution with a ferric salt solution, conducting parallel-flow precipitation with an alkaline solution, adding a silicon source, and then conducting aging, washing, drying, and calcination. The catalyst has a stable structure and excellent hydrogenation activity. When used in a residue suspended bed hydrocracking reaction, the yield of liquid is up to 91 wt %, the yield of gasoline and diesel oil is up to 60 wt %, and both the yield of gas and the yield of coke are low. The catalyst has a good application prospect in residue suspended bed hydroconversion process.