A method for preparing needle coke for ultra-high power (UHP) electrodes from heavy oil is provided. In this method, heavy oil is used as a raw material. The size exclusion chromatography (SEC) is conducted with polystyrene (PS) as a packing material to separate out specific components with a relative molecular weight of 400 to 1,000. The ion-exchange chromatography (IEC) is conducted to remove acidic and alkaline components to obtain a neutral raw material. The neutral raw material is subjected to two-stage consecutive carbonization to obtain green coke, and the green coke is subjected to high-temperature calcination to obtain the needle coke for UHP electrodes. The needle coke has a true density of more than 2.13 g/cm.sup.3 and a coefficient of thermal expansion (CTE) of ≤1.15×10.sup.−6/° C. at 25° C. to 600° C.

A method for preparing needle coke for ultra-high power (UHP) electrodes from heavy oil is provided. In this method, heavy oil is used as a raw material. The size exclusion chromatography (SEC) is conducted with polystyrene (PS) as a packing material to separate out specific components with a relative molecular weight of 400 to 1,000. The ion-exchange chromatography (IEC) is conducted to remove acidic and alkaline components to obtain a neutral raw material. The neutral raw material is subjected to two-stage consecutive carbonization to obtain green coke, and the green coke is subjected to high-temperature calcination to obtain the needle coke for UHP electrodes. The needle coke has a true density of more than 2.13 g/cm.sup.3 and a coefficient of thermal expansion (CTE) of ≤1.15×10.sup.−6/° C. at 25° C. to 600° C.

A process for upgrading a heavy oil includes passing heavy oil and disulfide oil to a thermal cracking system that includes a thermal cracking unit and a cracker effluent separation system downstream of the thermal cracking unit and thermally cracking at least a portion of the heavy oil in the presence of the disulfide oil in the thermal cracking unit to produce solid coke and a cracking effluent comprising reaction products. The reaction products include one or more liquid reaction products, one or more gaseous reaction products, or both. The presence of the disulfide oil in the thermal cracking unit promotes conversion of hydrocarbons from the heavy oil to the liquid reaction products, the gaseous reaction products, or both relative to the production of the solid coke.

A process for upgrading a heavy oil includes passing heavy oil and disulfide oil to a thermal cracking system that includes a thermal cracking unit and a cracker effluent separation system downstream of the thermal cracking unit and thermally cracking at least a portion of the heavy oil in the presence of the disulfide oil in the thermal cracking unit to produce solid coke and a cracking effluent comprising reaction products. The reaction products include one or more liquid reaction products, one or more gaseous reaction products, or both. The presence of the disulfide oil in the thermal cracking unit promotes conversion of hydrocarbons from the heavy oil to the liquid reaction products, the gaseous reaction products, or both relative to the production of the solid coke.

In some examples, coke, tar, or a mixture thereof can be removed from a furnace effluent. The furnace effluent can include coke, tar, or the mixture thereof and can be contacted with a first quench liquid to produce a quenched mixture, wherein the first quench liquid can include a first steam cracker naphtha, a first steam cracker gas oil, a first steam cracker quench oil, or a mixture thereof. The quenched mixture can be introduced into a first inlet of a centrifugal separator drum. A vapor product and a centrifugal separator drum bottoms can be separated from the quenched mixture, wherein the centrifugal separator drum bottoms can include at least a portion of the coke, tar, or the mixture thereof. The centrifugal separator drum bottoms can be recovered from a first outlet of the centrifugal separator drum.

Processes herein may be used to thermally crack various hydrocarbon feeds, and may eliminate the refinery altogether while making the crude to chemicals process very flexible in terms of crude. In embodiments herein, crude is progressively separated into at least light and heavy fractions. Depending on the quality of the light and heavy fractions, these are routed to one of three upgrading operations, including a fixed bed hydroconversion unit, a fluidized catalytic conversion unit, or a residue hydrocracking unit that may utilize an ebullated bed reactor. Products from the upgrading operations may be used as feed to a steam cracker.

Processes herein may be used to thermally crack various hydrocarbon feeds, and may eliminate the refinery altogether while making the crude to chemicals process very flexible in terms of crude. In embodiments herein, crude is progressively separated into at least light and heavy fractions. Depending on the quality of the light and heavy fractions, these are routed to one of three upgrading operations, including a fixed bed hydroconversion unit, a fluidized catalytic conversion unit, or a residue hydrocracking unit that may utilize an ebullated bed reactor. Products from the upgrading operations may be used as feed to a steam cracker.

The present invention provides a process for production of graphite coke from an admixture of coal and petroleum-based hydrocarbons. This particularly describes a process wherein a mixture of coal tar pitch and hydrocarbon feedstock such as CLO is purified in a solvent treatment step and the purified mixed feedstock is subjected to thermal cracking to produce high quality graphite/needle coke. This process also provides a synergy in improved coke quality coke formation while using an admixture of coal tar pitch and CLO while subjected to common purification and coking steps.

A method for producing a supercritical water (SCW)-treated product is provided. The method comprising the steps of introducing a crude oil stream and a water stream to a supercritical water process, wherein the crude oil stream can undergo conversion reactions to produce the supercritical water (SCW)-treated product, wherein the SCW-treated product includes an increased paraffin concentration as compared to crude oil stream. The method further includes the step of introducing the SCW-treated product to a steam cracking process, wherein the SCW-treated product can undergo conversion reactions to produce furnace effluent.

A method for producing a supercritical water (SCW)-treated product is provided. The method comprising the steps of introducing a crude oil stream and a water stream to a supercritical water process, wherein the crude oil stream can undergo conversion reactions to produce the supercritical water (SCW)-treated product, wherein the SCW-treated product includes an increased paraffin concentration as compared to crude oil stream. The method further includes the step of introducing the SCW-treated product to a steam cracking process, wherein the SCW-treated product can undergo conversion reactions to produce furnace effluent.