Systems and methods of processing pyoil are disclosed. A pyoil is treated by an adsorbent to trap, and/or adsorb gum and/or gum precursors and other heteroatom containing components, thereby removing the gum and/or gum precursors from the pyoil and producing a purified pyoil. The purified pyoil can then be cracked to produce chemicals including olefins and aromatics.

A catalytic upgrading process includes introducing a feed comprising crude oil to a steam cracking unit, thereby producing pyrolysis fuel oil (PFO). The PFO is introduced to a first catalytic depolyaromatization reactor to remove polyaromatics from the feed, thereby producing polyaromatics adsorbed to the catalyst and depolyaromatized PFO. The depolyaromatized PFO is introduced to a hydrocracking unit. The resulting benzene-toluene-xylenes (BTX) and liquid petroleum gas (LPG) are separated, and the BTX is introduced to a BTX complex to produce refined BTX. The LPG can then be introduced to the steam cracking unit. After depolyaromatization, a wash solvent is introduced into the first catalytic depolyaromatization reactor to remove the polyaromatics, regenerate the catalyst, and produce a mixture comprising the wash solvent and the polyaromatics. The wash solvent is separated from the polyaromatics.

A catalytic upgrading process includes introducing a feed comprising crude oil to a steam cracking unit, thereby producing pyrolysis fuel oil (PFO). The PFO is introduced to a first catalytic depolyaromatization reactor to remove polyaromatics from the feed, thereby producing polyaromatics adsorbed to the catalyst and depolyaromatized PFO. The depolyaromatized PFO is introduced to a hydrocracking unit. The resulting benzene-toluene-xylenes (BTX) and liquid petroleum gas (LPG) are separated, and the BTX is introduced to a BTX complex to produce refined BTX. The LPG can then be introduced to the steam cracking unit. After depolyaromatization, a wash solvent is introduced into the first catalytic depolyaromatization reactor to remove the polyaromatics, regenerate the catalyst, and produce a mixture comprising the wash solvent and the polyaromatics. The wash solvent is separated from the polyaromatics.

Process and apparatus for recovering a product stream from a waste plastic feedstock and reducing the endpoint of the product stream is provided. A polymer oil is produced as a product stream by pyrolyzing the waste plastic feedstock in a pyrolysis reactor to produce a pyrolysis reactor effluent and passing the reactor effluent stream to a contact condensing column. In the contact condensing column, the pyrolysis reactor effluent stream is separated into a vapor product stream and a liquid product stream. The vapor product stream is recovered from the condensing column and the liquid product stream is passed back to the pyrolysis reactor for further reduction.

Process and apparatus for recovering a product stream from a waste plastic feedstock and reducing the endpoint of the product stream is provided. A polymer oil is produced as a product stream by pyrolyzing the waste plastic feedstock in a pyrolysis reactor to produce a pyrolysis reactor effluent and passing the reactor effluent stream to a contact condensing column. In the contact condensing column, the pyrolysis reactor effluent stream is separated into a vapor product stream and a liquid product stream. The vapor product stream is recovered from the condensing column and the liquid product stream is passed back to the pyrolysis reactor for further reduction.

Provided is a system to upgrade an input stream of a straight run vacuum residue or a cracked feedstock that includes a vacuum column, a hydrocracking unit, a high lift solvent deasphalting unit, a low lift solvent deasphalting unit, and a bitumen blowing unit or a pitch pelletizing unit, and optionally a hydrotreating reactor. The system and components thereof may pass a distillate and naphtha product, a light ends product, an asphaltene-lean heavy deasphalted oil stream, an asphaltene-rich pitch stream, a light deasphalted oil that is a lube base feed stock, a heavy oil stream, a bitumen and asphalt stream or a solid fuel. Further provided is a process, including introducing a straight run vacuum residue or a cracked feed stock into a system, and operating the system including a step of fractionating, a step of solvent stage deasphalting, and a step of hydrocracking.

A method for separating a lubrication oil from a waste fluid includes separating water from the waste fluid by heating the waste fluid while sealed in a first vacuum chamber to a first temperature and first pressure. Fuel oil is separated from a fluid received from the first vacuum chamber by heating the fluid while sealed in a second vacuum chamber to a second temperature that is higher than the first temperature and at a second pressure. Finally, the lubrication oil is separated from a fluid received from the second vacuum chamber by heating the fluid received from the second vacuum chamber while sealed in a third vacuum chamber to a third temperature that is higher than the second temperature and at a third pressure.

A method for separating a lubrication oil from a waste fluid includes separating water from the waste fluid by heating the waste fluid while sealed in a first vacuum chamber to a first temperature and first pressure. Fuel oil is separated from a fluid received from the first vacuum chamber by heating the fluid while sealed in a second vacuum chamber to a second temperature that is higher than the first temperature and at a second pressure. Finally, the lubrication oil is separated from a fluid received from the second vacuum chamber by heating the fluid received from the second vacuum chamber while sealed in a third vacuum chamber to a third temperature that is higher than the second temperature and at a third pressure.

Processes for preparing a low particulate liquid hydrocarbon product are provided and includes blending a tar stream containing particles with a fluid to produce a fluid-feed mixture containing tar, the particles, and the fluid, and centrifuging the fluid-feed mixture at a temperature of greater than 60° C. to produce a higher density portion and a lower density portion, where the lower density portion contains no more than 25 wt % of the particles in the fluid-feed mixture.

Processes for preparing a low particulate liquid hydrocarbon product are provided and includes blending a tar stream containing particles with a fluid to produce a fluid-feed mixture containing tar, the particles, and the fluid, and centrifuging the fluid-feed mixture at a temperature of greater than 60° C. to produce a higher density portion and a lower density portion, where the lower density portion contains no more than 25 wt % of the particles in the fluid-feed mixture.