One exemplary embodiment can be a process for producing a diesel fuel. The process can include providing a hydrocarbon feed to a residue processing unit. Generally, the residue processing unit includes a solvent deasphalting zone, a hydroprocessing zone, and a hydroprocessing fractionation zone. The process can further include recycling at least a portion of an unconverted oil stream from the hydroprocessing fractionation zone, and sending one part of the at least a portion of the recycled unconverted oil stream to the unconverted oil fractionation zone providing a light unconverted oil stream downstream of the solvent deasphalting zone and a heavy unconverted oil stream to the solvent deasphalting zone.

One exemplary embodiment can be a process for producing a diesel fuel. The process can include providing a hydrocarbon feed to a residue processing unit. Generally, the residue processing unit includes a solvent deasphalting zone, a hydroprocessing zone, and a hydroprocessing fractionation zone. The process can further include recycling at least a portion of an unconverted oil stream from the hydroprocessing fractionation zone, and sending one part of the at least a portion of the recycled unconverted oil stream to the unconverted oil fractionation zone providing a light unconverted oil stream downstream of the solvent deasphalting zone and a heavy unconverted oil stream to the solvent deasphalting zone.

A method for recovering base oil from waste lubricating oil by separating base oil range constituents from a waste lubricating oil mixture, thereafter separating higher quality base oil constituents and lower quality base oil constituents from the base oil recovered from the waste lubricating oil mixture and thereafter treating the lower quality base oil constituents to produce marketable base oil. The total base oil produced from a waste lubricating oil mixture by this process is greater than the quantity producible by previous processes using only base oil separation from the waste lubricating oil mixture or processes which use only treatment of the base oil recovered from the waste lubricating oil mixture to produce the product base oil.

A method for recovering base oil from waste lubricating oil by separating base oil range constituents from a waste lubricating oil mixture, thereafter separating higher quality base oil constituents and lower quality base oil constituents from the base oil recovered from the waste lubricating oil mixture and thereafter treating the lower quality base oil constituents to produce marketable base oil. The total base oil produced from a waste lubricating oil mixture by this process is greater than the quantity producible by previous processes using only base oil separation from the waste lubricating oil mixture or processes which use only treatment of the base oil recovered from the waste lubricating oil mixture to produce the product base oil.

Processes for the treatment of waste streams from the hydroconversion of heavy hydrocarbons containing additives and catalysts are described. At least one of the SHC pitch stream, SDA pitch stream, and the heavy residue stream is sent to a thermal oxidation system. The metals in the SHC and SDA pitch streams and the heavy residue stream are oxidized and can be easily recovered as clean powdered metal oxides which can be reused or sold. The processes produce chemicals which can be recovered and sold.

Processes for the treatment of waste streams from the hydroconversion of heavy hydrocarbons containing additives and catalysts are described. At least one of the SHC pitch stream, SDA pitch stream, and the heavy residue stream is sent to a thermal oxidation system. The metals in the SHC and SDA pitch streams and the heavy residue stream are oxidized and can be easily recovered as clean powdered metal oxides which can be reused or sold. The processes produce chemicals which can be recovered and sold.

A method is disclosed of purifying a recycled or renewable organic material, wherein the recycled or renewable organic material contains more than 20 ppm Cl. Exemplary methods include (a) providing the recycled or renewable organic material; (b) purifying the organic recycled or renewable organic material to obtain a purified recycled or renewable organic material, and (c) hydrotreating the purified recycled or renewable organic material in a presence of a hydrotreating catalyst at a temperature from 270 to 380° C. under pressure from 4 to 20 MPa and under continuous hydrogen flow; to obtain purified hydrotreated recycled or renewable organic material.

A method is disclosed of purifying a recycled or renewable organic material, wherein the recycled or renewable organic material contains more than 20 ppm Cl. Exemplary methods include (a) providing the recycled or renewable organic material; (b) purifying the organic recycled or renewable organic material to obtain a purified recycled or renewable organic material, and (c) hydrotreating the purified recycled or renewable organic material in a presence of a hydrotreating catalyst at a temperature from 270 to 380° C. under pressure from 4 to 20 MPa and under continuous hydrogen flow; to obtain purified hydrotreated recycled or renewable organic material.

A method may include: introducing triglycerides, hydrogen, and a sulfiding agent into a hydroprocessing reactor; reacting the triglycerides with the hydrogen in the hydroprocessing reactor to form at least paraffins; separating at least a portion of a hydroprocessing reactor effluent from the hydroprocessing reactor in a first phase separator to produce a first sour water stream comprising water and a first quantity of hydrogen sulfide and a paraffin stream comprising at least a portion of the paraffins; introducing the first sour water stream into a sour water stripper and stripping the first sour water stream to form a gaseous stream comprising at least a portion of the first quantity of the hydrogen sulfide from the first sour water stream; and contacting the gaseous stream with an acidified wash water in an ammonia removal unit to produce an aqueous ammonia solution stream and a treated gaseous hydrogen sulfide stream; and introducing the treated hydrogen sulfide stream into the hydroprocessing reactor. The aqueous ammonia solution stream is neutralized with an acid to form an ammonium salt solution product.

A method may include: introducing triglycerides, hydrogen, and a sulfiding agent into a hydroprocessing reactor; reacting the triglycerides with the hydrogen in the hydroprocessing reactor to form at least paraffins; separating at least a portion of a hydroprocessing reactor effluent from the hydroprocessing reactor in a first phase separator to produce a first sour water stream comprising water and a first quantity of hydrogen sulfide and a paraffin stream comprising at least a portion of the paraffins; introducing the first sour water stream into a sour water stripper and stripping the first sour water stream to form a gaseous stream comprising at least a portion of the first quantity of the hydrogen sulfide from the first sour water stream; and contacting the gaseous stream with an acidified wash water in an ammonia removal unit to produce an aqueous ammonia solution stream and a treated gaseous hydrogen sulfide stream; and introducing the treated hydrogen sulfide stream into the hydroprocessing reactor. The aqueous ammonia solution stream is neutralized with an acid to form an ammonium salt solution product.