An hydroconverted effluent composition is provided, along with systems and methods for making such a composition. The hydroconverted effluent composition can have an unexpectedly high percentage of vacuum gas oil boiling range components while having a reduce or minimized amount of components boiling above 593° C. (1100° F.). In some aspects, based in part on the hydroprocessing used to form the hydroconverted effluent composition, the composition can include unexpectedly high contents of nitrogen. Still other unexpected features of the composition can include, but are not limited to, an unexpectedly high nitrogen content in the naphtha fraction; and an unexpected vacuum gas oil fraction including an unexpectedly high content of polynuclear aromatics, an unexpectedly high content of waxy, paraffinic compounds, and/or an unexpectedly high content of n-pentane asphaltenes

Saturation of a pyrolysis stream is achieved while managing exotherms. The pyrolysis stream is split into at least two feed streams for at least two saturation reactors. The process may split the hydrogen stream into at least two streams for the at least two saturation reactors. A recycle stream may also be provided to manage the exotherm. The feed may comprise at least 5 wt % aromatics.

Saturation of a pyrolysis stream is achieved while managing exotherms. The pyrolysis stream is split into at least two feed streams for at least two saturation reactors. The process may split the hydrogen stream into at least two streams for the at least two saturation reactors. A recycle stream may also be provided to manage the exotherm. The feed may comprise at least 5 wt % aromatics.

Methods for producing olefins through hydrocarbon steam cracking include passing a hydrocarbon feed that includes one or more hydrocarbons to a hydrocarbon cracking unit and passing one or more sulfur-containing compounds to the hydrocarbon cracking unit. The sulfur- containing compounds include at least hydrogen sulfide gas, and a flow rate of the sulfur- containing compounds to the hydrocarbon cracking unit is sufficient to produce a molar concentration of elemental sulfur in the hydrocarbon cracking unit of from 10 ppm to 200 ppm. The methods include cracking the hydrocarbon feed in the hydrocarbon cracking unit to produce a cracker effluent and contacting the cracker effluent with a quench fluid in a quench unit to produce at least a cracked gas and a first pygas. The first pygas has a concentration of carbon disulfide less than 50 ppmw based on the total mass flow rate of the first pygas.

Methods for producing olefins through hydrocarbon steam cracking include passing a hydrocarbon feed that includes one or more hydrocarbons to a hydrocarbon cracking unit and passing one or more sulfur-containing compounds to the hydrocarbon cracking unit. The sulfur- containing compounds include at least hydrogen sulfide gas, and a flow rate of the sulfur- containing compounds to the hydrocarbon cracking unit is sufficient to produce a molar concentration of elemental sulfur in the hydrocarbon cracking unit of from 10 ppm to 200 ppm. The methods include cracking the hydrocarbon feed in the hydrocarbon cracking unit to produce a cracker effluent and contacting the cracker effluent with a quench fluid in a quench unit to produce at least a cracked gas and a first pygas. The first pygas has a concentration of carbon disulfide less than 50 ppmw based on the total mass flow rate of the first pygas.

The present disclosure relates to a method for upgrading liquefied waste plastics, the method including a step (A) of providing liquefied waste plastics (LWP) material, a step (B) including pre-treating the liquefied waste plastics material by contacting the liquefied waste plastics material with an aqueous medium having a pH of at least 7 at a temperature of 200° C. or more, followed by liquid-liquid separation, to produce a pre-treated liquefied waste plastics material, a step (C) including hydrotreating the pre-treated liquefied waste plastics material, optionally in combination with a co-feed, to obtain a hydrotreated material, and a step (D) of post-treating the hydrotreated material to obtain a steam cracker feed.

The invention generally relate to processes, systems, and methods for the pyrolysis of hydrocarbon feeds containing one or more forms of mercury, e.g., the steam cracking of heavy oil, such as crude oil. Effluent from the pyrolysis is processed to remove various forms of mercury produced during the pyrolysis and/or carried over from the hydrocarbon feed.

A system for the treatment of a liquid plastic-derived oil having a pretreating section that includes a pretreating system having one or more reactors that may receive the liquid plastic-derived oil having one or more contaminants and a first contamination level. The one or more reactors includes a sorbent material having a faujasite (FAU) crystal framework type zeolitic molecular sieve and that may remove a first portion of the one or more contaminants from the liquid plastic-derived oil and generate a treated liquid plastic-derived oil having a second contamination level that is less than the first contamination level. The liquid plastic-derived oil is derived from a solid plastic waste (SPW), and the first portion of the one or more contaminants includes a halogen.

A system for the treatment of a liquid plastic-derived oil having a pretreating section that includes a pretreating system having one or more reactors that may receive the liquid plastic-derived oil having one or more contaminants and a first contamination level. The one or more reactors includes a sorbent material having a faujasite (FAU) crystal framework type zeolitic molecular sieve and that may remove a first portion of the one or more contaminants from the liquid plastic-derived oil and generate a treated liquid plastic-derived oil having a second contamination level that is less than the first contamination level. The liquid plastic-derived oil is derived from a solid plastic waste (SPW), and the first portion of the one or more contaminants includes a halogen.

Processes herein may be used to thermally crack various hydrocarbon feeds, and may eliminate the refinery altogether while making the crude to chemicals process very flexible in terms of crude. In embodiments herein, crude is progressively separated into at least light and heavy fractions. Depending on the quality of the light and heavy fractions, these are routed to one of three upgrading operations, including a fixed bed hydroconversion unit, a fluidized catalytic conversion unit, or a residue hydrocracking unit that may utilize an ebullated bed reactor. Products from the upgrading operations may be used as feed to a steam cracker.