C10G2300/1003

INTEGRATED METHOD FOR THERMAL CONVERSION AND INDIRECT COMBUSTION OF A HEAVY HYDROCARBON FEEDSTOCK IN A REDOX CHEMICAL LOOP FOR PRODUCING HYDROCARBON STREAMS AND CAPTURING THE CO2 PRODUCED

The invention relates to an integrated method for thermal conversion and indirect combustion of a heavy hydrocarbon feedstock in a redox chemical loop for producing hydrocarbon streams. The heavy hydrocarbon feedstock (1) is brought into contact with inert particles (2) in a thermal conversion zone (100). Thermal conversion in the absence of hydrogen, water vapour and a catalyst produces a first gaseous effluent of hydrocarbon compounds (4) and coke, which effluent is deposited on the inert particles (5). The latter is then burned in a redox chemical loop (200) in the presence of oxygen-carrying solid particles (6). The inert particles thus flow between the thermal conversion zone (100) and a reduction zone (300) of the chemical loop while the oxygen-carrying solid particles flow between the oxidation (400) and reduction zones (300) of the chemical loop.

IMPROVEMENTS IN AND RELATING TO REACTOR FEED SYSTEMS
20220363994 · 2022-11-17 ·

A feed system for a reactor, a reactor assembly comprising such a feed system, and a method of supplying a feed material to a reactor with a feed system are provided. The reactor may be a pyrolysis reactor, such as a fluidised bed pyrolysis reactor. A method of pyrolysing a feed material is also provided. The feed system may comprise a feed conduit extending from an inlet to an outlet, and may have a first section including the inlet and a second section including the outlet. The first section may accommodate an auger. The second section may comprise at least one plug forming zone in which feed material is compressed into a substantially gas-tight plug during operation. There may be a temperature regulator for controlling the temperature in the second section. The temperature regulator may comprise a cooling jacket.

PROCESS FOR MANUFACTURING ORGANIC CHEMICALS AND/OR DISTILLATE HYDROCARBON FUELS FROM WASTE TEXTILES
20220364131 · 2022-11-17 ·

The present disclosure relates to a process for manufacturing organic chemicals and/or distillate hydrocarbon fuels from waste textiles comprising cellulosic fibers, wherein the process includes providing waste textiles comprising cellulosic fibers, processing the waste textiles into an aqueous slurry of comminuted waste textiles, saccharification of the comminuted waste textiles into monomer sugars in the presence of a catalyst; and processing the monomer sugars into organic chemicals and/or distillate hydrocarbon fuels.

PYROLYSIS METHOD AND SYSTEM FOR RECYCLED WASTE

A pyrolysis method and system are provided that enhances the production of C3 and C4 alkanes in the resulting pyrolysis effluent. More particularly, the disclosed pyrolysis method and system may be configured to enhance the production of C3 and C4 alkanes due to the use of certain pyrolysis catalysts and more intense pyrolysis conditions.

Circular economy for plastic waste to polypropylene via refinery FCC unit
11584890 · 2023-02-21 · ·

Provided is a continuous process for converting waste plastic into recycle for polypropylene polymerization. The process comprises selecting waste plastics containing polyethylene and/or polypropylene, and passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a naphtha/diesel fraction, a heavy fraction, and char. Pyrolysis oil and wax, comprising naphtha/diesel and heavy fractions, is passed to a refinery FCC unit. A liquid petroleum gas C.sub.3 olefin/paraffin mixture is recovered from the FCC unit. The C.sub.3 paraffins and C.sub.3 olefins are separated into different fractions with the C.sub.3 olefin fraction passed to a propylene polymerization reactor, and the C.sub.3 paraffin fraction passed optionally to a dehydrogenation unit to produce additional propylene.

CATALYTIC UPCYCLING OF POLYOLEFINS INTO LUBRICANTS

A method of upcycling polymers to useful hydrocarbon materials. A catalyst with nanoparticles on a substrate selectively docks and cleaves longer hydrocarbon chains over shorter hydrocarbon chains. The nanoparticles exhibit an edge to facet ratio to provide for more interactions with the facets.

METHOD FOR PROCESSING PLASTIC WASTE PYROLYSIS GAS

The present disclosure relates to methods for processing plastic waste pyrolysis gas, such as methods wherein clogging of the systems used in the method is avoided or at least alleviated.

HYDROTHERMIC LIQUEFACTION OUTPUTS AND FRACTIONS THEREOF
20230095921 · 2023-03-30 ·

Commercially beneficial carbon-containing fractions can be recovered from hydrothermal liquefaction reactions in various types of processors. Feedstock slurry from waste solids is placed into a pressurized processor where it is maintained at temperature and pressure for a predetermined period. On discharge from the processor the processed discharge is separated into liquid and solid fractions. Gaseous fractions including carbon dioxide can also be removed or off-taken from the processor. New molecular structures are created in this reaction, resulting in fractions including biogas, biofuels, biosolids and biocrude. Silica, phosphates, potash and low concentration nitrogen based fertilizer, along with carbonaceous material can also be recovered.

CIRCULAR ECONOMY FOR PLASTIC WASTE TO POLYETHYLENE AND CHEMICALS VIA REFINERY CRUDE UNIT
20230094207 · 2023-03-30 · ·

Provided is a continuous process for converting waste plastic into recycle for polyethylene polymerization or for normal alpha olefins. The process comprises selecting waste plastics containing polyethylene and/or polypropylene and then passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a naphtha/diesel fraction, a heavy fraction, and char. The naphtha/diesel fraction is passed to a crude unit in a refinery from which is recovered a straight run naphtha fraction (C.sub.5-C.sub.8) or a propane/butane (C.sub.3-C.sub.4) fraction. The straight run naphtha fraction, or propane and butane (C.sub.3-C.sub.4) fraction, is passed to a steam cracker for ethylene production. The ethylene is converted to normal alpha olefin and/or polyethylene. Also, a heavy fraction from the pyrolysis reactor can be combined with a heavy fraction of normal alpha olefin stream recovered from the steam cracker. The combined heavy fraction and heavy fraction of normal alpha olefin stream can be passed to a wax hydrogenation zone to produce wax.

Integrated waste conversion system and method

An entirely water-based, energy self-sufficient, integrated in-line waste management system is provided for comprehensive conversion of all organic fractions of municipal and wider community waste to fuels suitable for use in transportation, with all solid residues converted to high nutrition compost. The system is based on a combination of pre-treatment, involving alkaline hydrolysis and saponification; three-way separation of the pre-treated waste into different streams that are each directed to suitable further processing including fuel production; which includes biodiesel generation in a continuous-flow catalytic esterification unit, and anaerobic digestion to produce methane or other small molecule biofuel. Remaining solids are converted to compost in a quasi-continuous process.