A reformer system (11) having a hydrodesulfurizer (12) provides desulfurized natural gas feedstock to a catalytic steam reformer (16), the outflow of which is treated by a water gas shift reactor (20) and optionally a preferential CO oxidizer (58) to provide reformate gas (28, 28a) having high hydrogen and moderate carbon dioxide content. To avoid damage to the hydrodesulfurizer from overheating, any deleterious hydrogen reactants, such as the oxygen in peak shave gas or olefins, in the non-desulfurized natural gas feedstock (35) are reacted (38) with hydrogen (28, 28a; 71) to convert them to alkanes (e.g., ethylene and propylene to ethane and propane) and to convert oxygen to water in a catalytic reactor (38) having no sulfide sorbent, and cooled (46), below a temperature which would damage the reactor, by evaporative cooling with pressurized hot water (42). Hydrogen for the desulfurizer and the hydrogen reactions may be provided as recycle reformate (28, 28a) or from a mini-CPO (67), or from other sources.

Systems and methods for cooling and processing materials are disclosed.

A synthesis gas production apparatus (reformer) to be used for a synthesis gas production step in a GTL (gas-to-liquid) process is prevented from being contaminated by metal components. A method of suppressing metal contamination of a synthesis gas production apparatus operating for a GTL process that includes a synthesis gas production step of producing synthesis gas by causing natural gas and gas containing steam and/or carbon dioxide to react with each other for reforming in a synthesis gas production apparatus in which, at the time of separating and collecting a carbon dioxide contained in the synthesis gas produced in the synthesis gas production step and recycling the separated and collected carbon dioxide as source gas for the reforming reaction in the synthesis gas production step, a nickel concentration in the recycled carbon dioxide is not higher than 0.05 ppmv.

Methods for producing ethylene using nanowires as heterogeneous catalysts are provided. The method includes, for example, an oxidative coupling of methane catalyzed by nanowires to provide ethylene.

In an embodiment, a process of making a catalyst can comprise contacting a zeolite with an aluminum solution comprising an aluminum compound at a pH of 2 to 6; calcining the zeolite to form the catalyst; wherein the catalyst comprises 0.1 to 5 wt % aluminum based on the total weight of the catalyst excluding any binder or extrusion aide. In an embodiment, a process of aromatizing methane can comprise aromatizing a feed comprising methane in the presence of the catalyst under aromatization conditions.

An invention is provided for conversion of methane into hydrocarbon fuels is disclosed. The invention includes providing methane to an illumination chamber, and illuminating the methane with substantially narrow bandwidth photons of a predefined wavelength. The photons are provided from a substantially uncollimated light source producing photon intensities less than 10 Watt/m.sup.2. As a result, the methane is placed in an excited state that results in the molecules of the methane reacting more readily with other molecules to form a final product.

The invention includes a gas processing system for transforming a hydrocarbon-containing inflow gas into outflow gas products, where the system includes a gas delivery subsystem, a plasma reaction chamber, and a microwave subsystem, with the gas delivery subsystem in fluid communication with the plasma reaction chamber, so that the gas delivery subsystem directs the hydrocarbon-containing inflow gas into the plasma reaction chamber, and the microwave subsystem directs microwave energy into the plasma reaction chamber to energize the hydrocarbon-containing inflow gas, thereby forming a plasma in the plasma reaction chamber, which plasma effects the transformation of a hydrocarbon in the hydrocarbon-containing inflow gas into the outflow gas products, which comprise acetylene and hydrogen. The invention also includes methods for the use of the gas processing system.

The present invention is directed to a system and process for fractionating a hydrocarbon liquid feed using a single dividing wall column (DWC), an externally heated reboiler connected to the DWC, and a deisobutanizer (DIB) integrated with a compressor. The majority of all externally supplied heat energy supplied to the system is input to the system via the externally heated reboiler of the DWC.

A method for improved operation of a natural gas liquids stabilizer column, particularly a small-scale, is provided. The method can include the steps of: introducing a first feed stream comprising heavy hydrocarbons and natural gas to a stabilizer column to produce a top gas and a bottoms liquid, wherein the top gas has a higher concentration of natural gas as compared to the first feed stream, and the bottoms liquid has a higher concentration of heavy hydrocarbons as compared to the first feed stream; introducing a second feed stream into the stabilizer column, wherein the second feed stream has a higher concentration of natural gas as compared to the first feed stream, wherein the second feed stream is at a warmer temperature than the first feed stream when introduced into the stabilizer column, wherein the second feed stream is a gaseous stream; withdrawing the top gas from a top portion of the stabilizer column; withdrawing the bottoms liquid from a bottom portion of the stabilizer column; and sending at least a portion of the bottoms liquid to a liquid storage tank.

Processes and systems for upgrading natural gas liquids. At least a portion of the natural gas liquid components in a shale gas stream can be dehydrogenated to their corresponding olefin derivatives prior to separating any methane from the liquids. Further processing subsequent to dehydrogenation could include various separations, oligomerizing olefins produced in the dehydrogenation step, recovering desired products, etc. The order of the processing steps subsequent to dehydrogenation could be adjusted in various cases.