C10G2300/1025

Reactor apparatus for non-oxidative hydrocarbon conversion to aromatics, methods of using same, and products made using same

Methods of transforming a hydrocarbon feedstream into an aromatization product in a multi-stage reverse flow reactor (RFR) apparatus are disclosed. The methods include at least two reaction stages in series, at least one being a pyrolysis stage and at least another being a catalytic aromatization stage. Using a highly saturated hydrocarbon feedstream the pyrolysis stage focuses on desaturation, while the catalytic aromatization stage focuses on aromatization. The catalytic aromatization stage contains a aromatization catalyst that can include substantially no magnesium, scandium, yttrium, titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, manganese, rhenium, iron, ruthenium, cobalt, rhodium, nickel, palladium, platinum, copper, silver, gold, gallium, indium, tin, lanthanides, or actinides, or, in some cases, substantially no added active metals at all. The aromatization product can contain at least 35 mol % aromatic hydrocarbons, based on a total amount of hydrogen and hydrocarbons in the aromatized hydrocarbon product.

Oilfield Natural Gas Processing and Product Utilization

A remote hydrocarbon processing system comprising a gas compressor skid, gas processing skid, electric power generation skid, liquid storage tank, blending skid, and crude oil source, are fluid flow interconnected and located proximate to a producing well. Produced gases are delivered from the well to the gas compressor skid. Compressed natural gas is delivered to the gas processing skid where it is thermally separated to generate a processed gas stream and a processed liquid stream. The processed gas stream is delivered to the electric power generation skid and burned to generate electricity that may be delivered to an electric power transmission line. The processed liquid stream is delivered to the liquid storage tank. Crude oil from the crude oil source and processed liquid stream from the liquid storage tank are delivered to the Blending skid and blended into a lower viscosity, higher API gravity transportable crude oil.

METHOD, APPARATUS, AND COMPUTER-READABLE MEDIA FOR VORTEX ARC REACTOR
20200306718 · 2020-10-01 ·

Vortex arc reactor apparatus and method provide a nozzle with converging, throat, and diverging portions. Input structure inputs a reactant and an oxidant into the converging portion. Ignition structure ignites the input reactant and oxidant. A vortex-creating structure creates a vortex of the ignited reactant and oxidant in the converging portion. The input structure, the vortex-creating structure, and the nozzle converging and throat portions are configured to provide a throat-portion-vortex of ignited reactant and oxidant that has an angular velocity which provides (i) negatively-charged particles in an exterior portion of the throat-portion-vortex, (ii) positively-charged particles in an interior portion of the throat-portion-vortex, and (iii) at least one arcing reaction between the positively-charged particles and the negatively-charged particles, to form syngas and at least one aromatic liquid in the nozzle diverging portion. Gas/liquid separation structure is preferably configured to separate the formed syngas from the at least one aromatic liquid.

PROCESS FOR UPGRADING NATURAL GAS LIQUIDS FROM SHALE GAS WITHOUT FRONT-END DEMETHANIZER
20200308088 · 2020-10-01 · ·

Processes and systems for upgrading natural gas liquids. At least a portion of the natural gas liquid components in a shale gas stream can be dehydrogenated to their corresponding olefin derivatives prior to separating any methane from the liquids. Further processing subsequent to dehydrogenation could include various separations, oligomerizing olefins produced in the dehydrogenation step, recovering desired products, etc. The order of the processing steps subsequent to dehydrogenation could be adjusted in various cases.

APPARATUS, SYSTEM, AND METHOD FOR PROCESSING OF MATERIALS
20200308493 · 2020-10-01 ·

System, apparatuses, and methods for processing feedstock have a decomposing stage for breaking down feedstock into liquid and gaseous products and a condensing stage for condensing gaseous products to a liquid condensate. A mixing stage can also be used to combine gaseous and liquid feedstock portions into a combined liquid feedstock to be fed to the decomposing stage. The decomposing stage can be one or more flux tanks having a field generator for creating an electromagnetic field through the flux tank configured to decompose feedstock inside. The condensing stage can have a catalyst tank, distillation tank, condensing pipes, or a combination thereof. The mixing stage can be a reformer device having pairs of plates, at least some of the plates are capable of rotating to generate a shear force that creates a cavitation effect to combine the gaseous and liquid feedstock portions.

SYSTEM AND METHOD FOR CONVERSION OF METHANE INTO HYDROCARBON FUELS
20200308084 · 2020-10-01 ·

An invention is provided for conversion of methane into hydrocarbon fuels is disclosed. The invention includes providing methane to an illumination chamber, and illuminating the methane with substantially narrow bandwidth photons of a predefined wavelength. The photons are provided from a substantially uncollimated light source producing photon intensities less than 10 Watt/m.sup.2. As a result, the methane is placed in an excited state that results in the molecules of the methane reacting more readily with other molecules to form a final product.

Integrated processes and systems for conversion of methane to multiple higher hydrocarbon products

Integrated systems are provided for the production of higher hydrocarbon compositions, for example liquid hydrocarbon compositions, from methane using an oxidative coupling of methane system to convert methane to ethylene, followed by conversion of ethylene to selectable higher hydrocarbon products. Integrated systems and processes are provided that process methane through to these higher hydrocarbon products.

Efficient oxidative coupling of methane processes and systems

The present disclosure provides oxidative coupling of methane (OCM) systems for small scale and world scale production of olefins. An OCM system may comprise an OCM subsystem that generates a product stream comprising C.sub.2+ compounds and non-C.sub.2+ impurities from methane and an oxidizing agent. At least one separations subsystem downstream of, and fluidically coupled to, the OCM subsystem can be used to separate the non-C.sub.2+ impurities from the C.sub.2+ compounds. A methanation subsystem downstream and fluidically coupled to the OCM subsystem can be used to react H.sub.2 with CO and/or CO.sub.2 in the non-C.sub.2+ impurities to generate methane, which can be recycled to the OCM subsystem. The OCM system can be integrated in a non-OCM system, such as a natural gas liquids system or an existing ethylene cracker.

MULTI-TUBE REACTOR SYSTEMS AND PROCESSES FOR NO-OXIDATIVE CONVERSION OF METHANE
20240010936 · 2024-01-11 ·

The present disclosure refers to systems and methods for efficiently converting a C.sub.1-C.sub.3 alkane such as natural gas to a liquid C.sub.2-C.sub.10 product and hydrogen. Generally, the process comprises flowing the C.sub.1-C.sub.3 alkane through a plurality of tubes within a vessel wherein the tubes house a catalyst for converting the C.sub.1-C.sub.3 alkane to the liquid C.sub.2-C.sub.10 product and hydrogen. The C.sub.1-C.sub.3 alkane is heated under suitable conditions to produce the liquid C.sub.2-C.sub.10 product and hydrogen. Advantageously, the C.sub.1-C.sub.3 alkane is heated by burning a fuel outside the tubes in fuel burning nozzles configured to transfer heat from the burning through the tubes.

SYSTEMS AND METHODS FOR PROCESSING GASES

The invention includes a gas processing system for transforming a hydrocarbon-containing inflow gas into outflow gas products, where the system includes a gas delivery subsystem, a plasma reaction chamber, and a microwave subsystem, with the gas delivery subsystem in fluid communication with the plasma reaction chamber, so that the gas delivery subsystem directs the hydrocarbon-containing inflow gas into the plasma reaction chamber, and the microwave subsystem directs microwave energy into the plasma reaction chamber to energize the hydrocarbon-containing inflow gas, thereby forming a plasma in the plasma reaction chamber, which plasma effects the transformation of a hydrocarbon in the hydrocarbon-containing inflow gas into the outflow gas products, which comprise acetylene and hydrogen. The invention also includes methods for the use of the gas processing system.