C10G2300/1074

Method to produce light olefins from crude oil

Embodiments of the disclosure provide a system and method for producing light olefins from a crude oil. A crude oil feed is introduced to a crude distillation unit to produce a distillate fraction and a residue fraction. The distillate fraction is introduced to a non-catalytic steam cracker to produce a light olefin fraction and a pyrolysis oil fraction. The residue fraction is introduced to a supercritical water reactor to produce an effluent stream. The effluent stream is introduced to a flash separator to produce a gas phase fraction and a liquid phase fraction. The gas phase fraction is introduced to a catalytic steam cracker to produce a light olefin fraction and a pyrolysis oil fraction. Optionally, the residue fraction is introduced to a vacuum distillation unit to produce a light vacuum gasoil fraction, a heavy vacuum gasoil fraction, and a vacuum residue fraction. The vacuum residue fraction is introduced to a solvent deasphalting unit to produce a deasphalted oil and a pitch fraction. The deasphalted oil fraction, optionally combined with the heavy vacuum gasoil fraction, can be introduced to the supercritical water reactor in lieu of the residue fraction.

Methods and systems of steam stripping a hydrocracking feedstock
11142704 · 2021-10-12 · ·

A process for producing cracked hydrocarbons from a feedstock, which includes a top portion that boils below 375° C. and a bottom portion that boils above 375° C., may include stripping the feedstock in a stripper to isolate the top portion from the bottom portion, hydrocracking the bottom portion in one or more hydrocracking reactors to produce a hydrocracked effluent, separating the hydrocracked effluent in a separating unit to produce a light product stream, a distillate stream, and a heavy unconverted stream; and recycling the heavy unconverted stream to an earlier stage of the process.

Processes and systems for petrochemical production integrating fluid catalytic cracking and deep hydrogenation of fluid catalytic cracking reaction products
11142712 · 2021-10-12 · ·

A feedstock is processed in an FCC unit to produce at least light olefins, FCC naphtha, light cycle oil and heavy cycle oil. Light cycle oil, and in certain embodiments hydrotreated light cycle oil, is subjected to hydrogenation to produce a deeply hydrogenated middle distillate fraction. All or a portion of the deeply hydrogenated middle distillate fraction is used as feed to a petrochemicals production complex to produce light olefins.

Clean gasoline from a light hydrocarbon fraction and preparation method thereof

A method for producing a clean gasoline from a light hydrocarbon fraction is disclosed. The method includes two main steps including desulfurization of a light hydrocarbon fraction along with enhancing octane number of the desulfurized light hydrocarbon fraction. The octane number of the desulfurized hydrocarbon fraction is enhanced by applying a hormone-modified additive.

Two-stage hydrocracking unit with intermediate HPNA hydrogenation step
11136512 · 2021-10-05 · ·

A method and a system for hydrocracking an oil feedstock to produce a light oil stream without build-up of heavy polynuclear aromatic (HPNA) hydrocarbons in the recycle stream. The method may include hydrocracking an oil feedstock, separating the produced effluent into a first, second, and third product stream, and hydrogenating the third product stream in a third reactor over a noble metal hydrogenation catalyst at an operational pressure equal to or less than the second reactor.

TWO-STEP HYDROCRACKING METHOD USING A PARTITIONED DISTILLATION COLUMN

A two-step hydrocracking process with a distillation step wherein a dividing wall distillation column is used, the dividing wall dividing the lower part of the column into two compartments, located in the section of the column located under the supply of said column with the unconverted effluent resulting from the first hydrocracking step. The distillation column is fed on either side of the vertical dividing wall with the liquid hydrocarbon effluent from the first hydrocracking step and with the liquid hydrocarbon effluent from the second hydrocracking step, allowing the concentration of the HPNAs contained in the effluent from the second hydrocracking step in a specific compartment of the column delimited by the dividing wall and avoiding the dilution of said HPNAs by the unconverted effluent from the first hydrocracking step. The present invention allows purging of purer HPNAs.

Polished turbine fuel
11104856 · 2021-08-31 · ·

Turbine fuel provided for large-scale land based turbines used by utilities for producing electricity and desalinated water, and for large mobile engines and turbines in marine and remote applications where only liquid fuels are available. Use results in less corrosion, ash formation and emissions (NOx, SOx, CO2 and noxious metals) than firing contaminated heavy crude, refinery residual oils or high sulfur fuel oils. Manufacture is by decontaminating crude oils, non-conventional crudes, and other highly contaminated feeds. Each fuel is produced as a single product of unit operations, not ex-plant blend of various refinery products, yet using an apparatus configuration less complex than conventional crude oil refining. These fuels can be fired by advanced high efficiency turbines of combined cycle power plants having hot flow paths and heat recovery steam generation systems susceptible to corrosion, which systems cannot otherwise risk contaminated heavy crudes or refinery residual oils feeds.

FCC catalyst additive and a process for preparation thereof

The present disclosure relates to an FCC catalyst additive for cracking of petroleum feedstock and a process for its preparation. The FCC catalyst additive of the present disclosure comprises at least one zeolite, at least one clay, at least one binder, phosphorous in the form of P.sub.2O.sub.5, and at least one Group IVB metal compound. The FCC catalyst additive of the present disclosure is hydrothermally stable and has improved matrix surface area even after various hydrothermal treatments. The FCC catalyst additive of the present disclosure can be used in combination with the conventional FCC catalyst for catalytic cracking to selectively enhance the propylene and LPG yields.

Process and zeolitic catalyst for the catalytic cracking of unconventional light crude oil type shale/tight oil and its blends with vacuum gas oil

The present invention deals with a process for catalytic cracking of hydrocarbons comprising vacuum gas oil, hydrotreated vacuum gas oil, unconventional light crude oil, preferably unconventional light crude oil type shale/tight oil and its blends with conventional vacuum gas oil, in order to generate products of major commercial value in the field of fuels, getting improved gasoline and coke yield, as well as the procedure for the preparation of a catalyst with essential physical properties of density and particle size to uphold it in a fluidized bed under the operation conditions in the catalyst evaluation unit at micro level, wherein the catalyst particles achieve a catalytic performance similar to fluidized microspheres in a reactor, without appreciable generation of fine particles.

PRODUCTION OF HIGH QUALITY DIESEL BY SUPERCRITICAL WATER PROCESS

A method for producing a diesel having improved cold flow properties, the method comprising the steps of introducing a crude oil to a distillation column, separating the crude oil in the distillation unit to produce a light gas oil, and a light vacuum gas oil, where the light gas oil has a T95% cut point in the range between 300 deg C. and 340 deg C., where the light vacuum gas oil has a T95% cut point in the range between 400 deg C. and 430 deg C., processing the light vacuum gas oil in the supercritical water unit to produce an upgraded vacuum gas oil, separating the upgraded vacuum gas oil in the fractionator to produce an upgraded light fraction, an upgraded light gas oil, and upgraded heavy fraction, introducing the upgraded light gas oil into a diesel pool, and blending the light gas oil into the diesel pool.