Systems and methods for producing olefins and/or aromatics are disclosed. Methods disclosed includes thermal hydro-processing of crude oils and/or heavy oils and/or residues, in a thermal hydro-processing unit, to produce intermediate products, which can then be used to make valuable chemicals such as olefins and aromatics.

Ionic liquid containing compositions may be used in the production, recovery and refining of oil and gas. In addition, they may be used to treat cooling water and/or to inhibit and/or prevent corrosion of metals.

A hydrocracking process: A. hydrotreating HDT the feedstocks, B. gas/liquid separation of effluent from A with a separation device having a chamber compartmentalized into an upstream degassing compartment and a downstream stripping compartment, the passage of the degassed liquid from the degassing compartment to the stripping compartment being provided by an opening made in the internal wall and/or by overflowing above the said internal wall separating the said compartments, C. hydrodesulfurization of gaseous effluent obtained in B and of an external feedstock, D. a first hydrocracking of liquid effluent resulting from B, E. gas/liquid separation of liquid effluent from D and of the liquid effluent from C, F. a fractionation of liquid effluent from E, G. a second hydrocracking of unconverted liquid fraction from F.

Heavy hydrocarbon feedstocks including crude oil are upgraded under relatively low pressure conditions in an ebullated-bed hydroprocessing zone to remove the heteroatom containing hydrocarbons. Catalyst particles are regenerated/rejuvenated and recycled back to the ebullated-bed hydroprocessing reaction zone. The regeneration/rejuvenation is effective to restore catalytic activity while minimizing leaching of the active components(s).

Marine diesel fuel/fuel blending component compositions and fuel oil/fuel blending component compositions are provided that are derived from crude oils having high naphthenes to aromatics volume and/or weight ratios and a low sulfur content. In addition to having a high naphthenes to aromatics ratio, a low sulfur content, and a low but substantial content of aromatics, such fuels and/or fuel blending components can have a reduced or minimized carbon intensity relative to fuels derived from conventional sources. The unexpected ratio of naphthenes to aromatics contributes to the fuels and/or fuel blending components further having additional unexpected properties, including low density, low kinematic viscosity, and/or high energy density.

Processes and systems for upgrading a hydrocarbon feed. The process can include feeding a hydrocarbon feed, catalyst particles, and molecular hydrogen (H.sub.2) into a separation zone. The hydrocarbon feed and H.sub.2 can be contacted in the presence of the catalyst particles under hydrotreating conditions in the separation zone that can include contacting under a total pressure of less than 3,500 kilopascals-gauge. The H.sub.2 can be fed into the separation zone at a rate of no greater than 270 cubic meters of H.sub.2 per cubic meter of the hydrocarbon feed, where the volume of H.sub.2 and hydrocarbon feed are based on a temperature of 25 C and a pressure of 101 kilopascals-absolute. A vapor phase hydrocarbon stream and a liquid phase hydrocarbon stream can be obtained from the separation zone. At least a portion of the vapor phase hydrocarbon stream can be fed into a pyrolysis reaction zone to produce a pyrolysis effluent.

A process for upgrading heavy oil is provided, which integrates thermal cracking, hydrogenolysis, and catalytic aquathermolysis. A catalytic hydrogen-aquathermolysis reactor receives a heavy oil feed, water and hydrogen. In addition catalytic materials and a viscosity reducing agent are introduced. The catalytic hydrogen-aquathermolysis reactor is operated at conditions effective to produce an upgraded heavy oil product.

A process for upgrading a heavy oil includes passing heavy oil and disulfide oil to a thermal cracking system that includes a thermal cracking unit and a cracker effluent separation system downstream of the thermal cracking unit and thermally cracking at least a portion of the heavy oil in the presence of the disulfide oil in the thermal cracking unit to produce solid coke and a cracking effluent comprising reaction products. The reaction products include one or more liquid reaction products, one or more gaseous reaction products, or both. The presence of the disulfide oil in the thermal cracking unit promotes conversion of hydrocarbons from the heavy oil to the liquid reaction products, the gaseous reaction products, or both relative to the production of the solid coke.

A coke catching apparatus for use in hydrocarbon cracking to assist in the removal of coke and the prevention of coke build up in high coking hydrocarbon processing units. The apparatus includes a grid device for preventing large pieces of coke from entering the outlet of the process refining equipment while allowing small pieces of coke to pass through and be disposed of The coke catching apparatus can be easily disassembled to be removed from the refining process equipment and cleaned.

Ionic liquid containing compositions may be used in the production, recovery and refining of oil and gas. In addition, they may be used to treat wastewater and/or to inhibit and/or prevent fouling of contaminants onto surfaces.